Valve Body

REMOVAL OF VALVE BODY




1. CLEAN TRANSMISSION EXTERIOR
To help prevent contamination, clean the exterior of the transmission.

2. DRAIN TRANSMISSION FLUID
Remove the drain plug with SST and drain the fluid into a suitable container.
SST 09043 - 38100




3. REMOVE OIL PAN, AND GASKET

CAUTION: Some fluid will remain in the oil pan. Remove all pan bolts, and carefully remove the pan assembly. Discard the gasket.




4. REMOVE BOLTS AND APPLY TUBE BRACKET




5. REMOVE OIL STRAINER
Remove the three bolts, and the oil strainer.

CAUTION: Be careful as some oil will come out with the filter.




6. REMOVE OIL TUBES
Pry up both tube ends with a large screwdriver and remove




7. REMOVE MANUAL DETENT SPRING
8. REMOVE MANUAL VALVE AND VALVE BODY




9. REMOVE VALVE BODY
a.Remove the fourteen bolts.
b. Disconnect the throttle cable from the cam and move the valve body.




10. REMOVE SECOND BRAKE APPLY GASKET (GOVERNOR APPLY GASKET)
11. REMOVE GOVERNOR OIL STRAINER (A140L)

INSTALLATION OF VALVE BODY

1. INSTALL NEW SECOND BRAKE APPLY GASKET (GOVERNOR APPLY GASKET)
2. INSTALL GOVERNOR OIL STRAINER




3. PLACE VALVE BODY ON TRANSMISSION
a. While holding the cam down with your hand, slip the cable end into the slot.
b. Bring valve body into place.

CAUTION: Be careful not to entangle the solenoid wire




4. INSTALL BOLTS IN VALVE BODY

NOTE: Each bolt length (mm) is indicated in the figure. Finger tighten the all bolts first. Then tighten them with a torque wrench.

Torque: 100 kg.cm (7 ft.lb, 10 N.m)

5. PLACE MANUAL VALVE AND BODY ON TRANSMISSION




a. Align the manual valve with the pin on the manual shift lever.
b. Install the manual valve body into place.




c. Finger tighten the four bolts first. Tighten them with a torque wrench.

Torque: 100 kg.cm (7 ft.lb, 10 N.m)

NOTE: Each bolt length (mm) is indicated in the figure.




6. INSTALL DETENT SPRING

NOTE: Each bolt length (mm) is indicated in the figure.

a. Finger tighten all the bolts first. Then tighten the with a torque wrench.

Torque: 100 kg.cm (7 ft.lb. 10 N.m)

b. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.




7. INSTALL OIL TUBES
Tap the tubes into the positions indicated in the figure with a plastic hammer.

CAUTION: Be careful not to bend or damage the tubes.

8. INSTALL APPLY TUBE BRACKET




9. INSTALL OIL STRAINER
Each bolt length (mm) is indicated in the figure.




10. INSTALL MAGNETS IN PAN AND INSTALL OIL PAN WITH NEW GASKET

CAUTION: Make sure that the magnets does not interfere with the oil tubes.

Torque: 50 kg.cm (43 in.lb. 4.9 N.m)

11. INSTALL DRAIN PLUG WITH NEW GASKET
SST 09043 - 38100

Torque: 500 kg.cm (36 ft.lb, 49 N.m)




12. FILL TRANSMISSION WITH ATF
Add two liters of ATF.

CAUTION: Do not overfill.

Fluid type: ATF DEXRON(R) II

13. CHECK FLUID LEVEL