4WD

1. APPLY MP GREASE TO CENTER HUB OF TORQUE CONVERTER




2. INSTALL GUIDE PIN IN TORQUE CONVERTER

3. PLACE TRANSAXLE IN INSTALLATION POSITION
CAUTION: Be careful not to tilt the transaxle forward because the torque converter could slide out.



a. Align the guide pin with one of the drive plate holes.
b. Connect the transaxle and engine.




4. INSTALL STARTER AND TRANSAXLE LOWER MOUNT BOLTS
a. Place the starter in position.
b. install and torque the lower mount bolts.

Torque:
Bolt A: 650 kg-cm (47 ft-lb, 64 N.m)
Bolt B: 240 kg-cm (17 ft-lb, 24 N.m)
Bolt C: 400 kg-cm (29 ft-lb, 39 N.m)

5. REMOVE GUIDE PIN




6. INSTALL REAR SUPPORT MEMBER

Torque: 970 kg-cm (70 ft-lb, 95 N.m)

7. INSTALL TORQUE CONVERTER MOUNT BOLTS
a. Install the six bolts finger tight. Turn the crankshaft to gain access.



b. Uniformly torque the bolts.

Torque: 185 kg-cm (13 ft-lb, 18 N.m)

8. INSTALL TORQUE CONVERTER COVER



Install the converter cover and dust seal with the three bolts. Connect the ground wire

Torque:
14 mm bolt head: 240 kg-cm (17 ft-lb, 24 N.m)
10 mm bolt head: 55 kg-cm (4.8 in.-lb, 5.4 N.m)

9. INSTALL RIGHT STIFFENER PLATE

Torque: 350 kg-cm (25 ft-lb, 34 N.m)

10. INSTALL PROPELLER SHAFT
11. CONNECT FLUID TEMPERATURE WARNING SWITCH
12. CONNECT SPEEDOMETER CABLE




13. CONNECT SHIFT CONTROL ROD




14. CONNECT OIL COOLER INLET AND OUTLET TUBES

Torque: 350 kg-cm (25 ft-lb. 34 N.m)

15. INSTALL THROTTLE LINKAGES

16. INSTALL EXHAUST FRONT PIPE



Torque the two nuts holding the front pipe to the exhaust manifold.

Torque: 630 kg-cm (46 ft-lb, 62 N.m)

17. (Federal spec.) INSTALL CONVERTER AIR INLET PIPE
18. LOWER VEHICLE
19. INSTALL BOTH DRIVE SHAFTS




20. INSTALL TRANSAXLE UPPER MOUNT BOLTS

Torque:
Bolt A: 400 kg-cm (29 ft-lb, 39 N.m)
Bolt B: 650 kg-cm (47 ft-lb, 64 N.m)

21. CONNECT FOLLOWING CONNECTORS:
a. Neutral start switch connector
b. Back-up switch connector
c. 4WD solenoid connector

22. ADJUST THROTTLE LINKAGE
23. INSTALL AIR CLEANER ASSEMBLY
24. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY




25. FILL DIFFERENTIAL WITH GEAR OIL

Oil grade: API GL-5 hypoid gear oil
Viscosity:
Above -18°C (0°F): SAE 90
Below -18°C (0°F): SAE 80W or 80W-90
Capacity: 0.95 liters (1.0 US qts, 0.8 Imp. qts)

Torque the drain and filler plugs.

Torque:
Drain plug: 300 kg-cm (22 ft-lb, 29 N.m)
Filler plug: 410 kg-cm (30 ft-lb, 40 N.m)

Check for fluid leakage.

26. FILL TRANSMISSION WITH ATF



a. Add about 4.2 liters (4.4 US qts, 3.7 Imp. qts).
b. Start the engine, shift into each gear and put it into "P" range.
c. Check the fluid level and add ATF to the upper mark.

Fluid grade: ATF DEXRON (R) II
Drain and refill capacity: 4.2 liters (4.4 US qts, 3.7 Imp. qts)
Dry fill capacity: 6.5 liters (6.9 US qts, 5.7 Imp. qts)

d. Check for fluid leakage.

27. CHECK FRONT ALIGNMENT
28. PERFORM ROAD TEST



29. CHECK TRANSMISSION FLUID LEVEL