Valve Body

REMOVAL OF VALVE BODY




1. CLEAN TRANSMISSION EXTERIOR
To help prevent contamination, clean the exterior of the transmission.

2. DRAIN TRANSMISSION FLUID
Using SST, remove the drain plug and drain the fluid into suitable container.
SST 09043-38100




3. REMOVE OIL PAN AND GASKET

CAUTION: Some fluid will remain in the oil pan. Remove all pan bolts, and carefully remove the pan assembly. Discard the gasket.




4. REMOVE OIL STRAINER
Remove the three bolts, and the oil strainer.

CAUTION: Be careful as some oil will come out with the strainer.




5. REMOVE TWO BOLTS AND APPLY TUBE BRACKET




6. REMOVE OIL TUBES
a. Remove the tube clamp bolt.
b. Pry up both tube ends with a large screwdriver and remove the tubes.




7. REMOVE MANUAL DETENT SPRING




8. REMOVE MANUAL VALVE AND VALVE BODY




9. REMOVE VALVE BODY
a. Remove the fourteen bolts.




b. Disconnect the throttle cable.
c. Remove the valve body.




10. REMOVE SECOND BRAKE APPLY GASKET (GOVERNOR APPLY GASKET)
11. REMOVE GOVERNOR OIL STRAINER


INSTALLATION OF VALVE BODY



1. INSTALL GOVERNOR OIL STRAINER
2. INSTALL NEW SECOND BRAKE APPLY GASKET (GOVERNOR APPLY GASKET)




3. INSTALL VALVE BODY
a. While holding the cam down with your hand, slip the cable end into the slot.
b. Bring valve body into place.

CAUTION: Be careful not to entangle the kick-down switch and solenoid wire.

4. INSTALL BOLTS IN VALVE BODY

NOTE: Each bolt length (mm) is indicated in the figure. Finger tighten the all bolts first. The tighten them with a torque wrench.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)

5. PLACE MANUAL VALVE AND BODY ON TRANSMISSION
a. Align the manual valve with the pin on the manual valve lever.
b. Install the valve body into place.



c. Finger tighten the four bolts first. Then tighten them with a torque wrench.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)

NOTE: Each bolt length (mm) is indicated in the figure.

6. INSTALL DETENT SPRING




NOTE: Each bolt length (mm) is indicated in the figure.

a. Finger tighten the all bolts first. Then tighten them with a torque wrench.

Torque: 100 kg-cm, (7 ft-lb, 10 N.m)

b. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.

7. INSTALL OIL TUBES



a. Tap the tubes with a plastic hammer to install them into the positions indicated in the figure.

CAUTION: Be careful not to bend or damage the tubes.

8. INSTALL APPLY TUBE BRACKET



Each bolt length (mm) is indicated in the figure.

9. INSTALL OIL STRAINER



Each bolt length (mm) is indicated in the figure.




10. INSTALL MAGNET IN PAN




11. INSTALL OIL PAN WITH GASKET

CAUTION: Make sure that the magnet does not interfere with the oil tubes.

Torque: 50 kg-cm (43 in.-lb, 4.9 N.m)

12. INSTALL DRAIN PLUG WITH NEW GASKET



Using SST, install the drain plug with a new gasket and tighten it.
SST 09043-38100

Torque: 500 kg-cm (36 ft-lb. 49 N.m)




13. FILL TRANSMISSION WITH ATF
Add only about two liters of ATF.

CAUTION: Do not overfill.

Fluid type: ATF DEXRON(R) II




14. CHECK FLUID LEVEL