Throttle Cable
REMOVAL OF THROTTLE CABLE1. DISCONNECT THROTTLE CABLE FROM ENGINE
Disconnect the cable from the throttle linkage.
2. REMOVE NEUTRAL START SWITCH
a. Disconnect the transmission control cable from the manual shift lever.
b. Remove the manual shift lever.
c. Remove the neutral start switch.
3. REMOVE VALVE BODY
4. PULL THROTTLE CABLE OUT OF TRANSMISSION CASE
a. Remove the bolt and retaining plate.
b. Pull the cable out of the transmission case.
INSTALLATION OF THROTTLE CABLE
1. INSTALL CABLE IN TRANSMISSION CASE
a. Be sure to push it in all the way.
b. Install the retaining plate and bolt.
2. INSTALL VALVE BODY
3. IF THROTTLE CABLE IS NEW, STAKE STOPPER OR PAINT MARK ON INNER CABLE
NOTE: New cable do not have a cable stopper staked.
a. Bend the cable so there is a radius of about 200 mm (7.87 in.).
b. Pull the inner cable lightly until a slight resistance is felt, and hold it.
c. Stake the stopper, 0.8 - 1.5 mm (0.031 - 0.059 in.) from the end of outer cable.
4. CONNECT THROTTLE CABLE
Connect the cable to the throttle linkage.
5. ADJUST THROTTLE CABLE
6. INSTALL NEUTRAL START SWITCH
a. Install the neutral start switch.
b. Install the manual shift lever.
c. Adjust the neutral start switch.
d. Connect the transmission control cable.
7. TEST DRIVE VEHICLE