Valve Body
REMOVAL OF VALVE BODY1. CLEAN TRANSMISSION EXTERIOR
To help prevent contamination, clean the exterior of the transmission.
2. DRAIN TRANSMISSION FLUID
Remove the drain plug with SST and drain the fluid into a suitable container.
SST 09043-38100
3. REMOVE OIL PAN, AND GASKET
CAUTION: Some fluid will remain in the oil pan.
Remove all pan bolts, and carefully remove the pan assembly. Discard the gasket.
4. REMOVE TWO BOLTS AND APPLY TUBE BRACKET
5. REMOVE OIL STRAINER
Remove the three bolts, and the oil strainer.
CAUTION: Be careful as some oil will come out with the filter.
6. DISCONNECT SOLENOID CONNECTORS
7. REMOVE OIL TUBES
Pry up both tube ends with a large screwdriver and remove the tubes.
8. REMOVE MANUAL DETENT SPRING
9. REMOVE MANUAL VALVE AND VALVE BODY
10. REMOVE VALVE BODY
(a) Remove the twelve bolts.
(b) Disconnect the throttle cable from the cam and remove the valve body.
11. REMOVE SECOND BRAKE APPLY GASKET
INSTALLATION OF VALVE BODY
1. INSTALL SECOND BRAKE APPLY GASKET
2. PLACE VALVE BODY ON TRANSMISSION
(a) While holding the cam down with your hand, slip the cable end into the slot.
(b) Bring valve body into place.
CAUTION: Be careful not to entangle the solenoid wire.
4. INSTALL BOLTS IN VALVE BODY
NOTE: Each bolt length (mm) is indicated in the figure.
Finger tighten the all bolts first. Then tighten them with a torque wrench.
Torque: 100 kg.cm (7 ft.lb, 10 N.m)
5. CONNECT SOLENOID WIRING
(a) Connect the No.1 solenoid connector. (white and shorter wire)
(b) Connect the No.2 solenoid connector. (black and longer wire)
6. PLACE MANUAL VALVE AND BODY ON TRANSMISSION
(a) Align the manual valve with the pin on the manual shift lever.
(b) Lower the manual valve body into place.
(c) Finger tighten the four bolts first. Tighten them with a torque wrench.
NOTE: Each bolt length (mm) is indicated in the figure.
Torque: 100 kg.cm (7 ft.lb, 10 N.m)
7. INSTALL DETENT SPRING
NOTE: Each bolt length (mm) is indicated in the figure.
(a) Finger tighten all the bolts first. Then tighten them with a torque wrench.
Torque: 100 kg.cm (7 ft.lb, 10 N.m)
(b) Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.
8. INSTALL OIL TUBES
Tap the tubes into the positions indicated in the figure with a plastic hammer.
CAUTION: Be careful not to bend or damaged the tubes.
9. INSTALL APPLY TUBE BRACKET
10. INSTALL OIL STRAINER
Each bolt length (mm) is indicated in the figure.
11. INSTALL MAGNETS IN PAN AND INSTALL OIL PAN WITH NEW GASKET
CAUTION: Make sure that the magnet does not interfere with the oil tubes.
Torque: 50 kg.cm (43 in.-lb, 4.9 N.m)
12. INSTALL DRAIN PLUG WITH NEW GASKET
SST 09043-38100
Torque: 500 kg.cm (36 ft.lb, 49 N.m)
13. FILL TRANSMISSION WITH ATF
Add only about two liters of ATF.
CAUTION: Do not overfill.
ATF type: DEXRON II
14. CHECK FLUID LEVEL.