Compressor Clutch: Service and Repair
DISASSEMBLY1. Remove pressure plate.
a. Using SST 07112-76060 and a socket, remove the shaft bolt.
b. Install SST 07112-66040 to the pressure plate.
c. Using SST 07112-76060 and a socket, remove the pressure plate.
d. Remove the shims from the pressure plate.
2. Remove rotor.
a. Using SST 07114-84020, remove the snap ring.
b. Using a plastic hammer, tap the rotor off the shaft.
CAUTION: Be careful not to damage the pulley when tapping on the rotor.
3. Remove stator.
a. Disconnect the stator lead wire from the compressor housing.
b. Using SST 07114-84020, remove the snap ring.
c. Remove the stator.
ASSEMBLY OF MAGNETIC CLUTCH
1. Install stator.
a. Install the stator on the compressor.
b. Using SST 07114-84020, install the new snap ring.
c. Connect the stator lead wires to the compressor housing.
2. Install rotor.
a. Install the rotor on the compressor shaft.
b. Using SST 07114-84020, install the new snap ring.
3. Install pressure plate.
a. Put the shims to the pressure plate.
b. Using SST 07112-76060 and torque wrench, install the shaft bolt.
Torque: 14 Nm (10 ft-lb)
4. Check clearance of magnetic clutch. Check the clearance between the pressure plate and rotor using thickness gauge.
Standard clearance: 0.5+/-0.16 mm (0.020 +/- 0.0059 in.)
If the clearance is not with tolerance, add or reduce the number of shims to obtain the standard clearance.