Curiosii for ever!: Car repair manuals for everyone.

Repair Instructions

DISASSEMBLY

Mark The Original Position:




1. Before removing the crank arm, mark the original position as shown in the illustration.

Lock Plate and Nut:




2. Release the nut by bending away the lock plate with a screwdriver.

Nut, Crank Arm, Rubber Seal and Washers:




3. Remove the nut and disassemble the crank arm, rubber seal and washers.

Cover Plate:




4. Remove the cover plate.

Snap Ring:




5. Remove the snap ring using snap ring pliers.

Terminal Assembly:




6. Remove the terminal assembly with magnet.

Gear Assembly and Thrust Washers:




7. Carefully remove the gear assembly and thrust washers from the housing.

Gear Assembly:




8. Disassemble the gear assembly.