Removal and Installation
REMOVAL1. Disconnect negative cable from battery.
2. Discharge air conditioning system.
3. Disconnect suction flexible hose from cooling unit outlet fitting.
4. Disconnect liquid line tube from cooling unit inlet fitting.
NOTE: Cap the open fittings immediately to keep moisture out of the system.
5. Remove grommets from inlet and outlet fittings.
6. Remove following components:
a. Glove box with undercover
b. Side air duct
7. Disconnect following connectors.
a. A/C connector
b. Blower resistor connector
8. Remove the three nuts, four bolts and cooling unit.
9. Remove idling stabilizer amplifier.
10. Remove A/C wire harness from cooling unit.
INSTALLATION
1. Install A/C wire harness to cooling unit.
2. Install the cooling unit with the three nuts and four bolts.
CAUTION: Be careful not to pinch the wiring harness while installing the cooling unit.
3. Install following components:
a. Side air duct
b. Glove box with undercover
4. Install grommets on inlet and outlet fittings.
5. Connect liquid line tube to cooling unit inlet fitting.
Torque: 12 - 14 Nm (9 - 10 ft-lb)
6. Connect suction flexible hose to cooling unit outlet fitting.
Torque: 30 - 34 Nm (22 - 25 ft-lb)
7. If evaporator is replaced, add compressor oil to compressor.
Add 40 - 50 cc (1.4 - 1.7 oz)
8. Connect negative cable to battery.
9. Evacuate, charge and test air conditioning system.
Refill capacity 650 - 750 g (23 - 26.5 oz)