Disassembly

AIR CONDITIONING UNIT:

DISASSEMBLY

1. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY
(a) Detach the 4 claws and remove the nozzle.

2. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY
(a) Detach the 4 claws and remove the duct.

3. REMOVE AIR FILTER COVER PLATE
(a) Detach the 2 clips and remove the plate.

4. REMOVE CLEAN AIR FILTER
(a) Remove the filter.

5. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY
(a) Remove the screw and duct.

6. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY
(a) Remove the 2 screws and amplifier.

7. REMOVE BLOWER WITH FAN MOTOR SUB-ASSEMBLY
(a) Remove the 3 screws and motor.

8. REMOVE AIR DUCT
(a) Remove the 2 screws and duct.
9. REMOVE DAMPER SERVO SUB-ASSEMBLY

(a) Disconnect the 2 connectors.
(b) Remove the 4 screws and damper servo.

(d) Remove the servo motor.
(1) Detach the claw and remove the main plate.
(2) Remove the 2 screws and damper servo.

10. REMOVE DAMPER SERVO SUB-ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 3 screws and damper servo.

11. REMOVE BLOWER CASE SUB-ASSEMBLY
(a) Remove the 3 screws.
(b) Detach the 2 claws and remove the case.

12. REMOVE BLOWER DAMPER SERVO SUB-ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 3 screws and damper servo.

13. REMOVE COOLING UNIT DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)
(a) Disconnect the connector.
(b) Remove the 3 screws and damper servo.
14. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the 3 screws and plate.

(b) Detach the 3 claws and remove the heater clamp.
(c) Remove the heater radiator unit.
15. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Remove the packing.

(b) Remove the 6 screws and detach the 4 claws.
(c) Remove the blower case (back side).

(d) Remove the evaporator from the blower case (front side).

16. REMOVE EVAPORATOR TEMPERATURE SENSOR
(a) Remove the sensor.

17. REMOVE COOLER EXPANSION VALVE
(a) Using a 4 mm hexagon wrench, remove the 2 bolts.
(b) Remove the tube and accessory and 2 O-rings.
(c) Remove the cooler expansion valve and 2 O-rings from the cooler evaporator.