Installation

AIR CONDITIONING: CONDENSER:

INSTALLATION

1. INSTALL COOLER DRYER





(a) Using pliers, install the cooler dryer.





(b) Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cap.





(d) Using a 14 mm socket hexagon wrench, install the cap to the modulator.
Torque: 2.9 Nm (30 kgf-cm, 26 in-lbf)
2. INSTALL COOLER CONDENSER ASSEMBLY





(a) Install the cooler condenser with the 2 bolts, as shown in the illustration.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)





3. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the air conditioning tube and accessory.
(d) Connect the air conditioning tube and accessory on the cooler condenser with the 2 bolts.
Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)

NOTICE:
- When tightening the bolt, do not allow any tools to contact the pipe.
- When tightening the bolt, hold a part of the pipe near the connector.





4. CONNECT DISCHARGE HOSE
(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the discharge hose.
(d) Connect the discharge hose on the cooler condenser with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)

NOTICE:
- When tightening the bolt, do not allow any tools to contact the pipe.
- When tightening the bolt, hold a part of the pipe near the connector.

5. INSTALL RADIATOR ASSEMBLY
(a) for 1GR-FE:
Install the radiator (Installation).
(b) for 2UZ-FE:
Install the radiator (Installation).
(c) for 3UR-FE:
Install the radiator (Installation).
6. INSTALL FRONT BUMPER COVER
(a) for Steel Type Bumper:
Install the front bumper cover (Installation).
(b) for Resin Type Bumper:
Install the front bumper cover (Installation).
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTE: Some systems need to be initialized after the cable is reconnected (Repair Instruction - Initialization).

8. CHARGE REFRIGERANT (Service and Repair)

9. WARM UP ENGINE (Service and Repair)

10. CHECK FOR REFRIGERANT GAS LEAK (Service and Repair)

11. CHECK SRS WARNING LIGHT
(a) Check the SRS warning light (Check Mode Procedure).