Reassembly

2TR-FE STARTING: STARTER:

REASSEMBLY

1. INSTALL STARTER CLUTCH SUB-ASSEMBLY





(a) Apply grease to the steel ball and install it onto the starter drive housing.
(b) Apply grease to the magnet switch return spring and install it onto the starter drive housing.
(c) Apply grease to the starter clutch, and install it onto the starter drive housing.
(d) Apply grease to the starter idle gear clutch roller and install it onto the starter idle gear retainer.
(e) Apply grease to the starter idle gear retainer and install it onto the starter idle gear pinion.
(f) Apply grease to the starter idle gear pinion and install it onto the starter drive housing.





(g) Install the starter drive housing with the 2 screws.
Torque: 9.3 Nm (95 kgf-cm, 82 in-lbf)
2. INSTALL STARTER ARMATURE ASSEMBLY
(a) Apply grease to the bearings and install it onto the starter yoke.
3. INSTALL STARTER BRUSH HOLDER ASSEMBLY





(a) Place the brush holder assy on the starter yoke.
(b) Using a screwdriver, install the 4 brushes.
(c) Install a new O-ring onto the groove of the field frame.





(d) Install the end frame with the 2 screws.
4. INSTALL STARTER YOKE ASSEMBLY





(a) Install a new O-ring onto the groove of the starter yoke.
(b) Align the key of the starter yoke with the groove of the magnet starter switch.





(c) Tighten the 2 through bolts.
Torque: 9.3 Nm (95 kgf-cm, 82 in-lbf)
(d) Connect the lead wire to terminal C with the nut.
Torque: 5.9 Nm (60 kgf-cm, 52 in-lbf)