Installation

DIFFERENTIAL: REAR DIFFERENTIAL CARRIER OIL SEAL: INSTALLATION

INSTALLATION

1. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER
(a) Install a new bearing spacer.
2. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING
(a) Install the tapered roller bearing.
3. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER






(a) Install the oil slinger, as shown in the illustration.
4. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL






(a) Using SST and a hammer, install a new oil seal.
SST: 09554-22010
Oil seal drive in depth:
2.0 +- 0.3 mm (0.079 +- 0.012 in.)
(b) Coat MP grease to the oil seal lip.
5. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY






(a) Using SST, install the companion flange on the shaft.
SST: 09950-30012
09951-03010
09953-03010
09954-03010
09955-03030
09956-03020
NOTE: Apply hypoid gear oil to the SST center bolt tip and threads before use.

6. INSTALL REAR DRIVE PINION NUT
(a) Coat the threads of a new nut with hypoid gear oil LSD.






(b) Using SST to hold the flange, torque the nut.
SST: 09330-00021
Torque: 108 Nm (1,100 kgf-cm, 80 ft-lbf)
7. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD
(a) Inspect differential drive pinion preload Reassembly.
(b) Using a chisel and a hammer, stake the drive pinion nut.
8. INSTALL REAR DIFFERENTIAL DRAIN PLUG
(a) Using a hexagon wrench (10 mm), install the filler plug with a new gasket.
Torque: 49 Nm (500 kgf-cm, 36 ft-lbf)
9. ADD DIFFERENTIAL OIL
(a) Fill the rear differential carrier assembly with hypoid gear oil.
10. INSPECT DIFFERENTIAL OIL Adjustments

11. INSTALL REAR DIFFERENTIAL FILLER PLUG
(a) Using a hexagon wrench (10 mm), install the filler plug with a new gasket.
Torque: 49 Nm (500 kgf-cm, 36 ft-lbf)
12. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(a) Install propeller with center bearing shaft assembly Installation.
(b) Fully tighten propeller with center bearing shaft assembly Installation.
13. INSTALL EXHAUST PIPE ASSEMBLY Installation

14. INSPECT FOR EXHAUST GAS LEAK Installation