Part 2

A750E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: REASSEMBLY

REASSEMBLY (Continued)

26. INSTALL 1-WAY CLUTCH ASSEMBLY






(a) Install the thrust washer and 1-way clutch to the case.
27. INSTALL 2ND BRAKE PISTON HOLE SNAP RING






(a) Using SST, install the snap ring.
SST: 09350-30020
09350-07060
28. INSTALL NO. 3 BRAKE DISC






(a) Install the cushion plate, 4 plates, 4 discs and flange to the case.
Install in order:
C - P - D - P - D - P - D - P - D - F
HINT: C = Cushion
P = Plate
D = Disc
F = Flange

29. INSTALL NO. 3 BRAKE SNAP RING






(a) Using a screwdriver, install the snap ring.
30. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY






(a) Coat 2 new O-rings with ATF, and install them to the direct clutch piston.






(b) Install the No. 2 clutch balancer and direct clutch return spring to the direct clutch piston.






(c) Coat a new O-ring with ATF, and install it on the clutch drum.
(d) Press the direct clutch piston into the clutch drum with both hands.
NOTE: Be careful not to damage the O-rings.





(e) Place SST on the direct clutch piston, and compress the return spring with a press.
SST: 09320-89010
SST: 09350-30020
09350-07070
NOTE: Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0393 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

(f) Install the snap ring with a snap ring expander.
NOTE: Do not expand the snap ring excessively.





(g) Set the end gap of the snap ring in the piston as shown in the illustration.
NOTE: Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

31. INSTALL REVERSE CLUTCH PISTON SUB-ASSEMBLY






(a) Coat a new O-ring with ATF, and install it on the clutch drum.






(b) Coat a new O-ring with ATF, and install it on the reverse clutch piston.






(c) Press the clutch drum sub-assembly into the reverse clutch piston with both hands.
NOTE: Be careful not to damage the O-ring.

32. INSTALL REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY






(a) Coat a new O-ring with ATF, and install it on the reverse clutch piston.
(b) Install the reverse clutch return spring onto the reverse clutch piston.
33. INSTALL NO. 3 CLUTCH BALANCER






(a) Place SST on the No. 3 clutch balancer, and compress the clutch balancer with a press.
SST: 09387-00070
SST: 09350-30020
09350-07070
NOTE: Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0393 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

(b) Install the snap ring with a snap ring expander.
NOTE: Do not expand the snap ring excessively.





(c) Set the end gap of the snap ring in the piston as shown in the illustration.
NOTE: Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

34. INSTALL DIRECT CLUTCH DISC






(a) Install the 6 plates, 6 discs and reverse clutch flange on the clutch drum.
Install in order:
P - D - P - D - P - D - P - D - P - D - P - D - F
HINT: P = Plate
D = Disc
F = Flange





(b) Using a screwdriver, install the 2 hole snap rings on the clutch drum.
35. INSPECT PACK CLEARANCE OF DIRECT CLUTCH Transmission Unit

36. INSTALL REVERSE CLUTCH FLANGE






(a) Install the reverse clutch flange to the clutch drum.
37. INSTALL REVERSE CLUTCH REACTION SLEEVE






(a) Install the 5 reverse clutch discs, 4 clutch plates, reverse clutch flange, clutch cushion plate and reverse clutch reaction sleeve to the reverse clutch hub.
Install in order:
D - P - D - P - D - P - D - P - D - F - C - S
HINT: D = Disc
P = Plate
F = Flange
C = Cushion
S = Sleeve

(b) Using a screwdriver, install the hole snap ring.
38. INSPECT PACK CLEARANCE OF REVERSE CLUTCH Transmission Unit

39. REMOVE REVERSE CLUTCH REACTION SLEEVE






(a) Using a screwdriver, remove the snap ring from the clutch drum.






(b) Remove the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 reverse clutch discs, and 4 clutch plates from the reverse clutch hub.

40. INSTALL FORWARD CLUTCH PISTON






(a) Coat 2 new O-rings with ATF, and install them on the forward clutch piston.



41. INSTALL NO. 1 CLUTCH BALANCER






(a) Coat a new O-ring with ATF and install it on the clutch balancer.






(b) Install the clutch balancer and forward clutch return spring.
NOTE: Be careful not to damage the O-ring.





(c) Place SST on the No. 1 clutch balancer, and compress the return spring with a press.
NOTE: Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0393 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

SST: 09350-30020
09350-07040
09350-07070
(d) Install the snap ring with a snap ring expander.
NOTE: Do not expand the snap ring excessively.

(e) Set the end gap of the snap ring in the piston as shown in the illustration.
NOTE: Be sure the end gap of the snap ring is not aligned with the spring retainer claw.





(f) Set the end gap of the snap ring in the piston as shown in the illustration.
42. INSTALL FORWARD MULTIPLE DISC CLUTCH DISC






(a) Install the 2 flanges, 7 discs and 6 plates to the input shaft assembly.
Install in order:
F- D - P - D - P - D - P - D - P - D - P - D - P - D - F
HINT: F = Flange
D = Disc
P = Plate





(b) Using a screwdriver, install the hole snap ring.
43. INSTALL INPUT SHAFT OIL SEAL RING






(a) Coat 3 new oil seal rings with ATF.
(b) Squeeze the ends of the 3 oil seal rings together, and then install them to the starter shaft groove.
NOTE: Do not excessively widen the ring.
HINT: After installing the oil seal rings, check that they rotate smoothly.

44. INSPECT PACK CLEARANCE OF FORWARD CLUTCH Transmission Unit

45. INSTALL INPUT SHAFT ASSEMBLY






(a) Install the input shaft to the clutch drum.






(b) Install the thrust needle roller bearing to the clutch drum.
Standard Thrust Needle Roller Bearing Diameter:






46. INSTALL MULTIPLE DISC CLUTCH HUB






(a) Install the No. 2 thrust bearing race and input shaft thrust bearing race rear to the multiple disc clutch hub.
Standard Bearing Race Diameter:










(b) Install the multiple disc clutch hub to the clutch drum.
47. INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY






(a) Install the 2 thrust needle roller bearings to the forward clutch hub.
Standard Bearing and Race Diameter:










(b) Install the forward clutch hub to the clutch drum.
48. INSTALL REAR CLUTCH DISC






(a) Install the 5 discs, 4 plates, reverse clutch flange and clutch cushion plate to the reverse clutch hub.
Install in order:
D - P - D - P - D - P - D - P - D - F - C
HINT: D = Disc
P = Plate
F = Flange
C = Cushion plate

49. INSTALL REVERSE CLUTCH REACTION SLEEVE






(a) Install the reverse clutch reaction sleeve to the reverse clutch hub.
50. INSTALL REVERSE CLUTCH HUB SUB-ASSEMBLY






(a) Install the reverse clutch hub, to the clutch drum.






(b) Using a screwdriver, install the snap ring on the clutch drum and input shaft.
51. INSTALL NO. 2 1-WAY CLUTCH ASSEMBLY






(a) Coat the No. 2 clutch drum thrust washer with petroleum jelly and install it onto the clutch drum.
(b) Install the 1-way clutch assembly washer.