Disassembly

2UZ-FE STARTING: STARTER: DISASSEMBLY

DISASSEMBLY

1. REMOVE STARTER DUST PROTECTOR
(a) Remove the 2 dust protectors.
2. REMOVE STARTER YOKE ASSEMBLY






(a) Remove the nut and disconnect the lead wire from the magnetic switch terminal.
(b) Remove the 2 bolts.
(c) Pull out the starter yoke with the armature from the magnetic switch.
(d) Remove the O-ring from the starter yoke.
3. REMOVE STARTER CLUTCH SUB-ASSEMBLY






(a) Remove the 2 screws.






(b) Remove the return spring, idler gear, clutch roller, retainer, O-ring and starter clutch from the starter housing.






(c) Using a magnetic finger, remove the steel ball from the clutch shaft hole.
4. REMOVE STARTER BRUSH HOLDER ASSEMBLY






(a) Remove the 2 screws, 2 O-rings and end cover from the starter yoke.
(b) Remove the O-ring from the starter yoke.






(c) Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.
(d) Disconnect the 4 brushes and remove the brush holder.
5. REMOVE STARTER ARMATURE ASSEMBLY
(a) Remove the starter armature from the starter yoke.