Installation

BRAKE (REAR): REAR BRAKE: INSTALLATION

INSTALLATION

1. INSTALL REAR DISC






(a) While aligning the matchmarks, install the rear disc.
2. ADJUST PARKING BRAKE SHOE CLEARANCE
3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH
NOTICE:
- The pad supports are attached to the rear disc brake cylinder mounting with double-sided tape. After removing the brakes pads, make sure the pad supports are not detached. If the pads supports are not detached, they can be reused. If they are detached, replace the pad supports with new ones.
- If the pad supports are removed during maintenance of parts, replace them with new ones.





(a) Install the 2 boots to the rear disc brake cylinder mounting.
NOTE: Install the boot securely to the grooves of the rear disc brake cylinder mounting.

(b) Install the rear disc brake cylinder mounting with the 2 bolts.
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)
4. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
NOTICE:
- The pad supports are attached to the rear disc brake cylinder mounting with double-sided tape. After removing the brakes pads, make sure the pad supports are not detached. If the pads supports are not detached, they can be reused. If they are detached, replace the pad supports with new ones.
- If the pad supports are removed during maintenance of parts, replace them with new ones.

(a) Install 4 new pad support plates on the rear disc brake cylinder mounting.
NOTICE:
- Before installing the pad supports, clean the installation area on the mounting.
- New pad supports have double-sided tape attached to them. Remove the peeling paper from the double-sided tape, and attach the pad supports to the mounting press them with your finger for more than 10 seconds.

5. INSTALL PAD WEAR INDICATOR PLATE
(a) Install the pad wear indicator plate on the inner side disc brake pad.
6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
(a) Install the anti-squeal shims on each brake pad.
NOTE: There should be no oil or grease on the friction surfaces of the brake pads and the rear disc.

7. INSTALL REAR DISC BRAKE PAD KIT
(a) Install the 2 disc brake pads to the disc brake cylinder mounting.
8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH
(a) Apply lithium soap base glycol grease to the sliding part of the 2 slide pins.






(b) Install the 2 slide pins.
Torque: 88 Nm (897 kgf-cm, 65 ft-lbf)
9. CONNECT REAR FLEXIBLE HOSE LH






(a) Install a new gasket and connect the flexible hose with the union bolt.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
10. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

11. BLEED AIR FROM BRAKE MASTER CYLINDER Service and Repair

12. BLEED AIR FROM BRAKE LINE Service and Repair

13. BLEED AIR FROM VSC ACTUATOR ASSEMBLY Service and Repair

14. CHECK BRAKE FLUID LEVEL IN RESERVOIR Service and Repair

15. INSPECT FOR BRAKE FLUID LEAK
16. INSTALL REAR WHEEL Installation