Part 3

U151F AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY

REASSEMBLY - Continued


68. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Apply ATF to the 17 bolts.






(b) While positioning the manual valve lever position, install the valve body to the transaxle case with the 17 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)
HINT: Each bolt length is indicated below.

Bolt length:
25 mm (0.984 in.) for bolt A
57 mm (2.244 in.) for bolt B
41 mm (1.614 in.) for bolt C
- Push the valve body against the accumulator piston spring and the check ball body to install the valve body.
- When installing the valve body to the transaxle case, do not hold the solenoids.
- Temporarily tighten the bolts marked with (1) in the illustration first because they are positioning bolts.

69. INSTALL VALVE BODY OIL STRAINER ASSEMBLY






(a) Coat a new O-ring with ATF and install it to the oil strainer.
NOTE: Make sure that the O-ring is not twisted or pinched. Apply sufficient ATF to the O-ring before installation.





(b) Install the oil strainer to the valve body with the 3 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)
NOTE: Apply ATF to the bolts.

70. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY






(a) Install the 2 magnets to the oil pan.






(b) Install the oil pan and new oil pan gasket to the transaxle case with the 18 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)
NOTE: Completely remove any oil or grease from the contact surface of the transaxle case and the oil pan with the gasket before installing the oil pan to the case.

71. INSTALL NO. 1 TRANSAXLE CASE PLUG






(a) Coat 4 new O-rings with ATF, and install them to the 4 plugs.
(b) Install the 4 plugs to the transaxle case.
Torque: 7.4 Nm (75 kgf-cm, 65 in-lbf)
72. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
(a) Coat a new O-ring with ATF, and install it to the cover.
(b) Install the cover with the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
73. INSTALL SPEED SENSOR






(a) Coat 2 new O-rings with ATF and install them to the 2 sensors.
(b) Install the 2 sensors to the transaxle case with the 2 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)

74. INSTALL OIL COOLER INLET TUBE ELBOW






(a) Coat a new O-ring with ATF, and install it to the elbow.
(b) Install the elbow to the transaxle case.
Torque: 27 Nm (276 kgf-cm, 20 ft-lbf)
75. INSTALL OIL COOLER OUTLET TUBE ELBOW






(a) Coat a new O-ring with ATF, and install it to the elbow.
(b) Install the elbow to the transaxle case.
Torque: 27 Nm (276 kgf-cm, 20 ft-lbf)

76. INSTALL BREATHER PLUG HOSE
(a) Install the breather plug hose to the transaxle case firmly.

77. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY





(a) Install the switch to the manual valve shaft.
(b) Temporarily install the 2 bolts.
(c) Install a new lock washer and tighten the manual valve shaft nut.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)






(d) Temporarily install the control shaft lever.






(e) Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.
(f) Remove the control shaft lever.






(g) Align the groove and neutral basic line.
(h) Hold the switch in this position and tighten the 2 bolts.
Torque: 6.9 Nm (70 kgf-cm, 61 in-lbf)






(i) Using a screwdriver, stake the nut with the lock washer.






(j) Install the control shaft lever with the washer and nut.
Torque: 13 Nm (130 kgf-cm, 9 ft-lbf)

78. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
(a) Coat a new O-ring with ATF and install it to the speedometer driven hole cover.
(b) Install the bolt and hole cover to the transaxle.
Torque: 6.9 Nm (70 kgf-cm, 61 in-lbf)