Installation

WINDSHIELD / WINDOWGLASS: QUARTER WINDOW GLASS: INSTALLATION

INSTALLATION
HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.
- A bolt without a torque specification is shown in the standard bolt chart Mechanical Specifications.

1. INSTALL QUARTER WINDOW ASSEMBLY LH





(a) Using a brush or sponge, apply primer M to the exposed part of the vehicle body.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Using a brush or sponge, apply primer G to the contact surface of the glass.





HINT: If primer is applied to an area that is specified, wipe off the primer with white gasoline before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(c) Apply adhesive to the quarter window glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or Equivalent or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.





Standard measurement:





HINT: After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the quarter window glass as shown in the illustration.
(d) Install the quarter window glass to the vehicle body.
(1) Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the body correctly.
- Check the clearance between the body and glass.
(2) Lightly press the front surface of the glass to ensure a close fit.





(3) Using a scraper, remove any excess or protruding adhesive.
HINT: Apply adhesive onto the glass rim.
NOTE: Do not drive the vehicle within the time written in the table below.

Minimum time:






2. INSPECT FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
3. INSTALL ROOF HEADLINING ASSEMBLY
(a) Install the roof headlining Installation.
4. INSTALL REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH Installation

5. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH (w/ Rear No. 2 Seat) Installation

6. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH (w/o Rear No. 2 Seat) Installation

7. INSTALL REAR NO. 2 SEAT BELT ASSEMBLY OUTER LH (w/ Rear No. 2 Seat) Installation

8. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (w/ Rear No. 2 Seat) Installation

9. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (w/o Rear No. 2 Seat) Installation

10. CONNECT REAR NO. 2 SEAT BELT ASSEMBLY OUTER LH (w/ Rear No. 2 Seat) Installation

11. CONNECT REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH Installation

12. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/o Rear No. 2 Seat) Installation

13. INSTALL REAR FLOOR FINISH PLATE Installation

14. INSTALL BACK DOOR WEATHERSTRIP
15. INSTALL REAR FLOOR NO. 1 MAT SUPPORT SIDE PLATE Installation

16. INSTALL REAR NO. 3 FLOOR BOARD
17. INSTALL REAR NO. 2 FLOOR BOARD
18. INSTALL REAR NO. 2 SEAT ASSEMBLY LH (w/ Rear No. 2 Seat) Installation

19. INSTALL REAR NO. 2 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat) Installation

20. INSTALL NO. 2 SEAT LEG COVER LH (w/ Rear No. 2 Seat) Installation

21. INSTALL NO. 2 SEAT LEG COVER RH (w/ Rear No. 2 Seat) Installation

22. INSTALL NO. 2 SEAT HINGE COVER LH (w/ Rear No. 2 Seat) Installation

23. INSTALL NO. 2 SEAT HINGE COVER RH (w/ Rear No. 2 Seat) Installation

24. INSTALL DECK BOARD ASSEMBLY (w/o Rear No. 2 Seat)
25. INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)
26. INSTALL TONNEAU COVER ASSEMBLY (w/o Rear No. 2 Seat)
27. INSTALL PACKAGE TRAY TRIM POCKET SUB-ASSEMBLY (w/o Rear No. 2 Seat)
28. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
29. INSTALL REAR DOOR SCUFF PLATE LH Installation

30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL