Installation

U241E AUTOMATIC TRANSAXLE: VALVE BODY ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY





(a) Install the 5 shift solenoid valves with the 5 bolts and 4 plates.
Torque: 6.6 Nm (67 kgf-cm, 58 in-lbf) for bolt A
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf) for bolt B
HINT: Each bolt length is indicated below.

Bolt length:
12 mm (0.47 in.) for Bolt A
45 mm (1.77 in.) for Bolt B






(b) Install the spring and check ball body.






(c) Align the groove of the manual valve with the pin of lever.
(d) Install the 17 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)
NOTICE:
- Push the valve body against the accumulator piston spring and the check ball body to install it.
- Tighten the bolts marked by * in the illustration first temporarily because they are positioning bolts.
HINT: Each bolt length is indicated below.

Bolt length:
25 mm (0.984 in.) for Bolt A
41 mm (1.614 in.) for Bolt B
45 mm (1.771 in.) for Bolt C






2. INSTALL TRANSMISSION WIRE
(a) Coat the O-ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 Nm (67 kgf-cm, 58 in-lbf)
(c) Connect the 5 shift solenoid valve connectors.
3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY





(a) Coat a new O-ring with ATF.
(b) Install the O-ring to the oil strainer.






(c) Install the oil strainer with the 3 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)
4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY





(a) Install the 3 magnets in the oil pan.






(b) Install a new gasket, oil pan with the 18 bolts.
Torque: 7.6 Nm (77 kgf-cm, 67 in-lbf)
5. INSTALL NO. 1 ENGINE UNDER COVER
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
7. ADD AUTOMATIC TRANSAXLE FLUID
Fluid type:
Toyota Genuine ATF WS or Equivalent
8. INSPECT TRANSAXLE FLUID LEVEL
(a) Inspect the fluid level Procedures.