Reassembly

U241E AUTOMATIC TRANSAXLE: DIFFERENTIAL CASE: REASSEMBLY

REASSEMBLY

1. INSTALL FRONT DIFFERENTIAL SIDE GEAR

(a) Coat the 2 front differential side gears, 2 side gear thrust washers, 2 front differential pinions and 2 pinion thrust washers with ATF, and install them to the differential case.
2. INSTALL NO. 1 FRONT DIFFERENTIAL PINION SHAFT

(a) Coat the front differential pinion shaft with ATF, and install it to the differential case.
3. INSPECT FRONT DIFFERENTIAL SIDE GEAR BACKLASH Differential Case

4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

(a) Using a pin punch and hammer, tap in the pinion shaft straight pin.

(b) Using a chisel and hammer, stake the differential case.
5. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

(a) Using SST and a press, press in the front differential case tapered roller bearing rear inner race to the differential case.
SST: 09608-06041

(b) Using SST and a hammer, tap in the case washer and front differential case tapered roller bearing rear outer race to the transaxle case.
SST: 09950-60020
09951-00710
SST: 09950-70010
09951-07100
6. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

(a) Using SST and a press, press in the front differential case tapered roller bearing front inner race to the differential case.
SST: 09608-06041

(b) Using SST and a hammer, tap in the front differential case tapered roller bearing front outer race to the transaxle housing.
SST: 09950-60020
09951-00680
SST: 09950-70010
09951-07100
SST: 09950-60010
09951-00340
7. INSTALL FRONT DIFFERENTIAL RING GEAR

(a) Using ATF and heater, heat the front differential ring gear to 90 to 110°C (194.0 to 230.0°F).
(b) Clean the contact surface of the front differential case.

(d) Tighten the 10 bolts.
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)
8. INSPECT TAPERED ROLLER BEARING PRELOAD

(a) Install the differential assembly to the transaxle case.
(b) Install the transaxle housing to the transaxle case.

(c) Install the 16 bolts.
Torque: 22 Nm (224 kgf-cm, 16 ft-lbf)
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
HINT: Each bolt length is indicated below.

Bolt length:
50 mm (1.97 in.) for bolt A and B
42 mm (1.65 in.) for bolt C

(d) Using SST, turn the differential.
SST: 09564-32011

(e) Using SST and torque wrench, measure the preload of the differential.
SST: 09564-32011
Standard turning torque at 60 rpm - Torque: 0.20 to 0.69 Nm (2.0 to 7.0 kgf-cm, 1.8 to 6.1 in-lbf)
Standard turning torque at 60 rpm - Torque: 0.10 to 0.35 Nm (1.0 to 3.6 kgf-cm, 0.9 to 3.1 in-lbf)
Standard adjusting shim thickness:

(f) Remove the 16 bolts.
(g) Using a plastic-faced hammer, remove the transaxle housing.

(h) Remove the differential.

9. INSTALL TRANSAXLE HOUSING OIL SEAL
(a) Coat the lip of a new oil seal with a little amount of MP grease.
(b) Using SST and a hammer, tap in the oil seal.
SST: 09350-32014
09351-32150
SST: 09950-70010
09951-07150

10. INSTALL DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
(a) Coat the lip of a new oil seal with a little amount of MP grease.
(b) Using SST and a hammer, tap in the oil seal.
SST: 09350-32014
09351-32150
SST: 09950-70010
09951-07150