Installation

BRAKE CONTROL: ABS AND TRACTION ACTUATOR: INSTALLATION

INSTALLATION

1. INSTALL ABS AND TRACTION ACTUATOR ASSEMBLY WITH BRACKET
NOTE: Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.





(a) Install the actuator with bracket with the 3 nuts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
HINT: The nuts should be tightened in order from 1 to 3 as shown in the illustration.
NOTE: Be careful not to damage the brake tubes.





(b) Connect the brake tube clamp to the bracket.






(c) Connect the connector and push the lock lever downward.
2. CONNECT BRAKE LINES






(a) Using SST, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.
SST: 09023-00101
Torque: 15.2 Nm (155 kgf-cm, 11 ft-lbf)
Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

3. FILL RESERVOIR WITH BRAKE FLUID Bleeding

4. BLEED AIR FROM BRAKE MASTER CYLINDER Bleeding

5. BLEED AIR FROM BRAKE LINE Bleeding

6. BLEED AIR FROM ABS AND TRACTION ACTUATOR ASSEMBLY Bleeding

7. CHECK BRAKE FLUID LEVEL IN RESERVOIR On-Vehicle Inspection

8. INSPECT FOR BRAKE FLUID LEAK
9. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2AZ-FE)
(a) Install the air cleaner case.
HINT: Refer to the procedures from the installation of the air cleaner case up until the installation of the purge VSV.

10. INSTALL AIR CLEANER CASE (for 2GR-FE)
(a) Install the air cleaner case.
HINT: Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
12. CHECK ABS AND TRACTION ACTUATOR ASSEMBLY WITH TECHSTREAM
(a) Check the ABS and traction actuator with the Techstream Testing and Inspection.