Removal
AIR CONDITIONING: REAR COOLING UNIT: REMOVAL
REMOVAL
HINT: Adjust the air outlet mode setting to FOOT.
1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair
2. DISCONNECT REAR HEATER OUTLET WATER HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the rear heater outlet water hose.
NOTICE:
- Do not apply excessive force to the rear heater outlet water hose.
- Prepare a drain pan or cloth in case the coolant leaks.
3. DISCONNECT REAR HEATER INLET WATER HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the rear heater inlet water hose.
NOTICE:
- Do not apply excessive force to the rear heater inlet water hose.
- Prepare a drain pan or cloth in case the coolant leaks.
4. DISCONNECT COOLER REFRIGERANT LIQUID PIPE C
(a) Remove the bolt, and slide the hook connector.
(b) Disconnect the cooler refrigerant liquid pipe C.
(c) Remove the O-ring from the cooler refrigerant liquid pipe C.
NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
5. DISCONNECT COOLER REFRIGERANT SUCTION HOSE
(a) Disconnect the rear cooler refrigerant suction hose.
(b) Remove the O-ring from the rear cooler refrigerant suction hose.
NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
6. REMOVE REAR DOOR SCUFF PLATE RH Removal
7. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH Removal
8. REMOVE DECK BOARD ASSEMBLY Removal
9. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY Removal
10. REMOVE NO. 2 DECK BOARD SUB-ASSEMBLY Removal
11. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Removal
12. REMOVE REAR SEAT SIDE COVER LH Removal
13. REMOVE DECK SIDE TRIM BOX LH Removal
14. REMOVE REAR SEAT SIDE COVER RH Removal
15. REMOVE JACK CARRIER SUPPORT
16. REMOVE JACK CARRIER CUSHION Removal
17. REMOVE JACK ASSEMBLY Removal
18. REMOVE JACK CARRIER ASSEMBLY Removal
19. REMOVE DECK SIDE TRIM BOX RH Removal
20. REMOVE REAR MAT Removal
21. REMOVE DECK FLOOR BOARD ASSEMBLY Removal
22. REMOVE REAR NO. 2 SEAT INNER BELT ASSEMBLY Removal
23. DISCONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH Removal
24. DISCONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH Removal
25. REMOVE REAR NO. 2 SEAT ASSEMBLY Removal
26. REMOVE REAR FLOOR FINISH PLATE Removal
27. REMOVE REAR SEAT SIDE GARNISH CAP Removal
28. REMOVE DECK SIDE TRIM COVER RH Removal
29. REMOVE DECK SIDE TRIM RH Removal
30. REMOVE SIDE TRIM COVER RH (for Manual Air Conditioning System) Removal
31. REMOVE REAR ROOM TEMPERATURE SENSOR (for Automatic Air Conditioning System) Removal
32. REMOVE REAR COMBINATION LIGHT SERVICE COVER RH Removal
33. REMOVE ROPE HOOK ASSEMBLY (for RH Side) Removal
34. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK Removal
35. REMOVE FRONT DECK SIDE TRIM COVER RH Removal
36. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH Removal
37. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY RH Removal
38. REMOVE COOLER PLATE
(a) Disengage the 2 claws and remove the cooler plate.
39. REMOVE NO. 1 COOLER AIR DUCT
(a) Remove the No. 1 cooler air duct as shown in the illustration.
40. REMOVE REAR NO. 5 AIR DUCT
(a) Remove the 2 clips and the rear No. 5 air duct.
41. REMOVE REAR COOLING UNIT ASSEMBLY
(a) Disengage each clamp.
(b) Disconnect each connector.
(c) Remove the 4 bolts and the rear cooling unit assembly.