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Home >> Toyota Truck >> 2008 >> Highlander 2WD V6-3.5L (2GR-FE) >> Repair and Diagnosis >> Heating and Air Conditioning >> Blower Motor >> Service and Repair >> Blower Unit >> Removal

Removal








AIR CONDITIONING: BLOWER UNIT: REMOVAL

REMOVAL

1. PRECAUTION
Service Precautions
2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

3. POSITION FRONT WHEELS STRAIGHT AHEAD
4. REMOVE FRONT WHEEL LH
5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag from deploying Service and Repair.
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Repair Instruction - Initialization

6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

10. REMOVE COWL TOP OUTER PANEL SUB-ASSEMBLY Removal

11. DISCONNECT HEATER OUTLET WATER HOSE Removal

12. DISCONNECT HEATER INLET WATER HOSE Removal

13. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A Removal

14. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION PIPE Removal

15. REMOVE LOWER NO. 3 STEERING WHEEL COVER Removal

16. REMOVE LOWER NO. 2 STEERING WHEEL COVER Removal

17. REMOVE STEERING PAD Removal

18. REMOVE STEERING WHEEL ASSEMBLY Removal

19. REMOVE STEERING COLUMN COVER Removal

20. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Removal

21. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY Removal

22. REMOVE COMBINATION METER ASSEMBLY Removal

23. REMOVE CENTER INSTRUMENT PANEL REGISTER ASSEMBLY Removal

24. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/o Smart Key System) Removal

25. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/ Smart Key System) Removal

26. REMOVE HEATER CONTROL AND ACCESSORY ASSEMBLY (for Manual Air Conditioning System) Removal

27. REMOVE AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System) Removal

28. REMOVE RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Removal

29. REMOVE NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Removal

30. REMOVE FRONT DOOR SCUFF PLATE LH Removal

31. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH Removal

32. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Manual Air Conditioning System) Removal

33. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Automatic Air Conditioning System) Removal

34. REMOVE FRONT DOOR SCUFF PLATE RH Removal

35. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH Removal

36. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal

37. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY Removal

38. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY Removal

39. REMOVE NO. 2 CONSOLE BOX DUCT (w/o Rear Air Conditioning System) Removal

40. REMOVE LOWER REAR CONSOLE BOX Removal

41. REMOVE CONSOLE BOX ASSEMBLY (w/o Rear Air Conditioning System) Removal

42. REMOVE CONSOLE BOX ASSEMBLY (w/ Rear Air Conditioning System) Removal

43. REMOVE FRONT NO. 1 CONSOLE BOX INSERT Removal

44. REMOVE FRONT NO. 2 CONSOLE BOX INSERT Removal

45. REMOVE ENGINE SWITCH (w/ Smart Key System) Removal

46. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Removal

47. REMOVE FRONT PILLAR GARNISH LH Removal

48. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Removal

49. REMOVE FRONT PILLAR GARNISH RH Removal

50. REMOVE NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Removal

51. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Removal

52. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Removal

53. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) Removal

54. DISCONNECT INSTRUMENT PANEL WIRE ASSEMBLY Removal

55. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for Pole Antenna Type) Removal

56. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for Glass Antenna Type) Removal

57. REMOVE BRAKE PEDAL RETURN SPRING Removal

58. REMOVE STOP LIGHT SWITCH ASSEMBLY Removal

59. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS Removal

60. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY Removal

61. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY Removal

62. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY Removal

63. SEPARATE STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY Removal

64. REMOVE STEERING COLUMN ASSEMBLY Removal

65. DISCONNECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY Removal

66. REMOVE POWER STEERING ECU ASSEMBLY Removal

67. REMOVE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System) Removal

68. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY Removal

69. REMOVE REAR NO. 1 AIR DUCT Removal

70. REMOVE REAR NO. 3 AIR DUCT Removal

71. REMOVE NO. 1 CONSOLE BOX DUCT (w/o Rear Air Conditioning System) Removal

72. REMOVE CENTER HEATER TO REGISTER DUCT Removal

73. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY Removal

74. REMOVE NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY Removal

75. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT (w/o PTC Heater) Removal

76. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT (w/ PTC Heater) Removal

77. REMOVE AIR CONDITIONING UNIT Removal

78. REMOVE BLOWER ASSEMBLY






(a) Disconnect the connector.
(b) Remove the 2 screws.
(c) Disengage the 2 claws and remove the blower assembly.
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