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Installation








AIR CONDITIONING: BLOWER UNIT: INSTALLATION

INSTALLATION

1. INSTALL BLOWER ASSEMBLY






(a) Engage the 2 claws.
(b) Install the blower assembly with the 2 screws.
(c) Connect the connector.
2. INSTALL AIR CONDITIONING UNIT Installation

3. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT (w/o PTC Heater) Installation

4. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT (w/ PTC Heater) Installation

5. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY Installation

6. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY Installation

7. INSTALL CENTER HEATER TO REGISTER DUCT Installation

8. INSTALL NO. 1 CONSOLE BOX DUCT (w/o Rear Air Conditioning System) Installation

9. INSTALL REAR NO. 3 AIR DUCT Installation

10. INSTALL REAR NO. 1 AIR DUCT Installation

11. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation

12. INSTALL CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System) Installation

13. INSTALL POWER STEERING ECU ASSEMBLY Installation

14. CONNECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY Installation

15. INSTALL STEERING COLUMN ASSEMBLY Installation

16. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY Installation

17. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation

18. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

19. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY Installation

20. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation

21. INSTALL BRAKE PEDAL RETURN SPRING Installation

22. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation

23. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments

24. INSPECT BRAKE PEDAL FREE PLAY Adjustments

25. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments

26. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for Pole Antenna Type) Installation

27. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for Glass Antenna Type) Installation

28. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation

29. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) Installation

30. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

31. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Installation

32. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

33. INSTALL FRONT PILLAR GARNISH RH Installation

34. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

35. INSTALL FRONT PILLAR GARNISH LH Installation

36. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

37. INSTALL ENGINE SWITCH (w/ Smart Key System) Installation

38. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation

39. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation

40. INSTALL CONSOLE BOX ASSEMBLY (w/o Rear Air Conditioning System) Installation

41. INSTALL CONSOLE BOX ASSEMBLY (w/ Rear Air Conditioning System) Installation

42. INSTALL LOWER REAR CONSOLE BOX Installation

43. INSTALL NO. 2 CONSOLE BOX DUCT (w/o Rear Air Conditioning System) Installation

44. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY Installation

45. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation

46. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

47. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation

48. INSTALL FRONT DOOR SCUFF PLATE RH Installation

49. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Manual Air Conditioning System) Installation

50. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Automatic Air Conditioning System) Installation

51. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

52. INSTALL FRONT DOOR SCUFF PLATE LH Installation

53. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Installation

54. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Installation

55. INSTALL HEATER CONTROL AND ACCESSORY ASSEMBLY (for Manual Air Conditioning System) Installation

56. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System) Installation

57. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/o Smart Key System) Installation

58. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/ Smart Key System) Installation

59. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY Installation

60. INSTALL COMBINATION METER ASSEMBLY Installation

61. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY Installation

62. POSITION FRONT WHEELS STRAIGHT AHEAD
63. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation

64. INSTALL STEERING COLUMN COVER Installation

65. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation

66. INSTALL STEERING WHEEL ASSEMBLY Installation

67. INSPECT STEERING WHEEL CENTER POINT
68. INSTALL STEERING PAD Installation

69. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

70. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

71. INSTALL FRONT WHEEL LH Installation

72. CONNECT COOLER REFRIGERANT LIQUID PIPE A Installation

73. CONNECT NO. 1 COOLER REFRIGERANT SUCTION PIPE Installation

74. CONNECT HEATER INLET WATER HOSE Installation

75. CONNECT HEATER OUTLET WATER HOSE Installation

76. INSTALL COWL TOP OUTER PANEL SUB-ASSEMBLY Installation

77. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation

78. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

79. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

80. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

81. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Repair Instruction - Initialization

82. INSPECT STEERING PAD Installation

83. INSPECT SRS WARNING LIGHT
(a) Inspect the SRS warning light Diagnosis System.
84. ADD ENGINE COOLANT

85. INSPECT FOR COOLANT LEAK

86. CHARGE WITH REFRIGERANT Service and Repair

87. WARM UP ENGINE Service and Repair

88. INSPECT FOR REFRIGERANT LEAK Service and Repair