Disassembly

1GR-FE STARTING: STARTER: DISASSEMBLY

DISASSEMBLY

1. REMOVE STARTER YOKE ASSEMBLY






(a) Remove the nut, then disconnect the lead wire from terminal C.
(b) Remove the 2 through bolts.
(c) Pull the starter yoke and the armature out together.
(d) Remove the O-ring from the starter yoke.
2. REMOVE MAGNET STARTER SWITCH ASSEMBLY






(a) Remove the 2 screws, then remove the magnet starter switch.






(b) Remove these parts from the starter drive housing.










(c) Using a magnetic finger, remove the steel ball from the clutch shaft hole.
3. REMOVE STARTER BRUSH HOLDER ASSEMBLY






(a) Remove the 2 screws, then remove the end frame from the starter yoke.
(b) Remove the O-ring from the starter yoke.






(c) Using a screwdriver, hold the spring back and disconnect the 4 brushes from the brush holder.
(d) Remove the brush holder from the armature.
4. REMOVE STARTER ARMATURE ASSEMBLY
(a) Remove the starter armature from the starter yoke.