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Reassembly








AIR CONDITIONING UNIT: REASSEMBLY

REASSEMBLY





1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the sensor onto the evaporator as shown in the illustration.
(b) Check that the sensor sticks to the evaporator surface as shown in the illustration (A: Sensor, B: Evaporator).
NOTE: If reusing the evaporator, do not reinsert the sensor in the same position that it was in before. Insert it within area C shown in the illustration.

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY





(a) Apply sufficient compressor oil (ND-OIL8) to 2 new O-rings and the fitting surface of the cooler evaporator.
Compressor oil:
ND-OIL8 or the equivalent
(b) Install the 2 O-rings onto the cooler evaporator.
(c) Install the cooler evaporator.
HINT: If a new cooler evaporator is installed, add compressor oil to the cooler evaporator as follows.

Compressor oil:
ND-OIL8 or the equivalent. Add 40 cc (1.35 fl. oz.)
(d) Install the cooler evaporator onto the heater case.






(e) Install the heater case with the 8 screws.






(f) Install the plate with the 2 screws.






3. INSTALL COOLER EXPANSION VALVE
(a) Apply sufficient compressor oil (ND-OIL8) to the fitting surface of the cooler expansion valve.
Compressor oil:
ND-OIL8 or the equivalent
(b) Install the cooler expansion valve onto the cooler evaporator.






4. INSTALL AIR CONDITIONING TUBE ASSEMBLY
(a) Apply sufficient compressor oil (ND-OIL8) to 2 new O-rings and the fitting surface of the air conditioning tube.
Compressor oil:
ND-OIL8 or the equivalent
(b) Install the 2 O-rings onto the air conditioning tube.
(c) Using a hexagon wrench 4, install the air conditioning tube with the 2 hexagon bolts.
Torque: 3.5 Nm (36 kgf-cm, 31 in-lbf)
5. INSTALL COVER PLATE






(a) Engage the claw.
(b) Install the cover plate with the screw.






6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
(a) Install the heater radiator unit onto the heater case.
(b) Install the clamp with the screw.
7. INSTALL COOLER UNIT DRAIN HOSE






(a) Install the cooler unit drain hose.
8. INSTALL AIR MIX CONTROL SERVO MOTOR






(a) Install the air mix control servo motor with the 3 screws.
9. INSTALL MODE CONTROL SERVO MOTOR






(a) Install the mode control servo motor with the 3 screws.
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