Curiosii for ever!: Car repair manuals for everyone.

Installation









WINDSHIELD / WINDOWGLASS: QUARTER WINDOW GLASS: INSTALLATION

WINDSHIELD / WINDOWGLASS: QUARTER WINDOW GLASS: INSTALLATION

1. INSTALL STOPPER CUSHION
(a) Clean the installation area.
(b) Install 4 new spacers onto the glass.
2. INSTALL QUARTER WINDOW ASSEMBLY LH






(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
HINT: Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.





(b) Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.





(c) Using brush or sponge, coat the edge of the glass and the contact surface with Primer G.
:





HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.





(d) Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.

Usage timeframe:





(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the illustration.
Specification:






(e) Install the quarter window to the vehicle body.
(1) Hold the quarter window in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the spacers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
(2) Lightly press the front surface for close contact.
(3) Using a scraper, remove any excess or protruding adhesive.





NOTICE: Do not drive the vehicle for the amount of time described in the table below.





Minimum time:






3. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
4. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH
5. INSTALL REAR NO.2 SEAT BELT ASSEMBLY OUTER LH (w/ Rear No. 2 Seat)