Reassembly

1GR-FE STARTING: STARTER (for Cold Area): REASSEMBLY

1GR-FE STARTING: STARTER

1. INSTALL STARTER ARMATURE ASSEMBLY
(a) Apply the grease to the bearings, and install it to the starter yoke.
2. INSTALL STARTER BRUSH HOLDER ASSEMBLY
(a) Place the brush holder on the armature.






(b) Using a screwdriver, install the 4 brushes.
(c) Install a new O-ring to the groove of the field frame.






(d) Install the end frame with 2 screws.
Torque: 3.8 Nm (39 kgf-cm, 34 in-lbf)
3. INSTALL MAGNET STARTER SWITCH ASSEMBLY
(a) Apply grease to the steel ball, and install it to the clutch shaft hole.






(b) Apply grease to the these parts "B" to "E", and install them to the starter drive housing.
(1) Starter magnet switch return spring (Procedure "A").
(2) Starter idle gear pinion (Procedure "B".
(3) Starter idle gear clutch roller (Procedure "C").
(4) Starter idle gear retainer (Procedure "D").
(5) Starter clutch sub-assembly (Procedure "E").






(c) Install the magnet starter switch with the 2screws.
4. INSTALL STARTER YOKE ASSEMBLY
(a) Install a new O-ring to the groove of the starter yoke.






(b) Align the key of the starter yoke with the groove of the magnet starter switch.






(c) Install the starter yoke and armature with the 2 through bolts.
Torque: 9.3 Nm (95 kgf-cm, 82 in-lbf)
(d) Connect the lead wire to the C terminal with the nut.
Torque: 5.9 Nm (60 kgf-cm, 52 in-lbf)