Disassembly

1GR-FE STARTING: STARTER (for Cold Area): DISASSEMBLY

1GR-FE STARTING: STARTER

1. REMOVE STARTER YOKE ASSEMBLY






(a) Remove the nut, and disconnect the lead wire from the C terminal.
(b) Remove the 2 through bolts.
(c) Pull out the starter yoke and the armature together.
(d) Remove the O-ring from the starter yoke.
2. REMOVE MAGNET STARTER SWITCH ASSEMBLY






(a) Remove the 2 screws and magnet starter switch.






(b) Remove the these parts from the starter drive housing.
(1) Starter magnet switch return spring (Procedure "A").
(2) Starter idle gear pinion (Procedure "B").
(3) Starter idle gear clutch roller (Procedure "C").
(4) Starter idle gear retainer (Procedure "D").
(5) Starter clutch sub-assembly (Procedure "E").






(c) Using a magnetic finger, remove the steel ball from the clutch shaft hole.
3. REMOVE STARTER BRUSH HOLDER ASSEMBLY






(a) Remove the 2 screws and end cover from the starter yoke.
(b) Remove the O-ring from the starter yoke.






(c) Using a screwdriver, hold the spring back and disconnect the 4 brushes from the brush holder.
(d) Remove the brush holder from the armature.
4. REMOVE STARTER ARMATURE ASSEMBLY
(a) Remove the starter armature assembly.