Installation

AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

1. INSTALL AIR CONDITIONING UNIT ASSEMBLY

(a) Install the air conditioner unit assembly with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
(b) Connect the connectors.
2. INSTALL INSTRUMENT PANEL REINFORCEMENT
(a) Install the instrument panel reinforcement with the 7 bolts.

(b) Install the 5 bolts.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
CAUTION: Tighten the bolts in the following order shown in the illustration to install the air conditioner unit assembly.

(e) Install the 6 bolts and 8 nuts.
Torque: 8.3 Nm (85 kgf-cm, 73 in-lbf)

3. INSTALL STEERING COLUMN ASSEMBLY

(a) Install the steering column assembly with the 4 nuts.
Torque: 26 Nm (265 kgf-cm, 19 in-lbf)

(b) Install the 3 clamps and connect the connectors.
4. INSTALL ECM

- for 1GR-FE.
- for 2UZ-FE.

5. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
HINT: Refer to the instructions for installation of the instrument panel safety pad sub-assembly Installation.

6. INSTALL COOLER REFRIGERANT LIQUID PIPE C

(a) Lubricate new O-ring with compressor oil and install them on the hose.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the cooler refrigerant liquid pipe C and piping clamp.
HINT: After connection, check the fitting for the claw of the piping clamp.

7. INSTALL COOLER REFRIGERANT SUCTION PIPE C
(a) Lubricate a new O-ring with compressor oil and install it to the pipe.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the cooler refrigerant suction pipe C and piping clamp.
HINT: After connection, check the fitting for the claw of the piping clamp.

8. CHARGE REFRIGERANT Service and Repair

9. WARM UP ENGINE Service and Repair

10. INSPECT LEAKAGE OF REFRIGERANT Service and Repair