Back Window Glass: Service and Repair
REMOVALHINT: A bolt without a torque specification is shown in the standard bolt chart.
1. Access cab (Standard body type):
Access cab (Wide body type):
REMOVE REAR SEAT
2. Double cab:
FOLD REAR SEAT
a. Lower the headrest to the lowest position. Pull the seatback angle adjusting lever and fold the seatback down.
b. Unlock the seat legs by pulling up one of the lever on the seat legs and turn up the whole seat forward.
3. Standard cab:
REMOVE FRONT DOOR SCUFF PLATES
4. Access cab (Standard body type):
Access cab (Wide body type):
REMOVE ACCESS DOOR SCUFF PLATES
5. Double cab:
REMOVE BACK PANEL TRIM
6. REMOVE ASSIST GRIPS
7. Standard cab:
REMOVE FRONT PILLAR GARNISHES
8. Access cab (Standard body type):
Access cab (Wide body type):
REMOVE ROOF SIDE RAIL GARNISHES
9. REMOVE ROOM LIGHT
10. Standard cab:
REMOVE COAT HOOK
11. Standard cab:
REMOVE BACK PANEL UPPER GARNISH
12. Access cab (Standard body type):
Access cab (Wide body type):
REMOVE QUARTER TRIMS
13. Double cab:
REMOVE QUARTER TRIMS LOWER
14. Double cab:
REMOVE QUARTER TRIMS UPPER
15. Standard cab:
Access cab (Standard body type):
Access cab (Wide body type):
REMOVE REAR PART OF ROOF HEADLINING
a. Standard cab:
Remove the 2 clips and the rear part of the roof headlining.
b. Access cab (Standard body type):
Access cab (Wide body type):
Remove the 3 clips and the rear part of the roof headlining.
16. Power slide type:
REMOVE BACK WINDOW REGULATOR ASSEMBLY
a. Remove the 2 bolts and tether anchor brackets.
b. Remove the 4 clips and 2 back panel silencer pads.
c. Using a screwdriver, remove the back door glass channel cover.
HINT: Tape the screwdriver tip before use.
d. Remove the 7 nuts and the back window regulator assembly.
17. Power vertical type:
REMOVE SERVICE HOLE COVER
a. Remove the 12 bolts.
b. Using a clip remover, remove the 2 clips and cover.
NOTE: When the clips are removed, the cover may fall and become deformed.
18. Power vertical type:
REMOVE WEATHERSTRIP OUTER
a. Put protective tape under the weatherstrip.
b. Using a screwdriver, disengage the claws and remove the weatherstrip.
HINT: Tape the screwdriver tip before use.
19. Power vertical type:
REMOVE WEATHERSTRIP INNER
Using a screwdriver, remove the weatherstrip.
20. Power vertical type:
REMOVE BACK WINDOW GLASS
a. Disconnect the defogger connector.
b. Remove the 4 bolts and glass.
HINT: Insert a shop rag inside the panel to prevent the back window glass from being scratched.
NOTE:
- Do not damage the back window glass assembly.
- When the bolts are removed, the back window glass assembly might fall and become deformed.
21. Power vertical type:
REMOVE BACK WINDOW REGULATOR ASSEMBLY
a. Disconnect the connector.
b. Remove the 7 bolts and regulator.
HINT: Remove the back window regulator assembly through the service hole.
NOTE: When the bolts are removed, the back window regulator assembly may fall and become deformed.
22. Power vertical type:
REMOVE BACK WINDOW MOULDING
a. Remove the 8 bolts and the bracket LH and RH.
b. Remove the 2 clips.
c. Using a drill of less than 4 mm (0.16 in.), drill out the 14 rivet heads and remove the moulding.
NOTE:
- Be sure to gently place the drill perpendicular to the rivet, otherwise the rivet hole and the drill itself will be damaged.
- Be careful as the cut rivet will be very hot
- Cover the panel with a shop rag to prevent metal debris form entering inside the panel.
23. Fix type, Slide type, Power slide type:
REMOVE BACK WINDOW GLASS
a. Remove the 4 nuts.
b. Using a screwdriver, remove the weatherstrip from the body.
HINT: Tape the screwdriver tip before use.
NOTE: Be careful not to damage the body paint.
c. From the interior, insert piano wore between the vehicle body and glass.
d. Tie objects tat can serve as handle (for example, wooden blocks) to all wire ends.
HINT: Apply protective tape to the outer surface to prevent the surface from being scratched.
NOTE: When separating the glass, take care not to damage the body paint and exterior.
e. Cut off the adhesive by pulling the piano wire around it.
HINT: Cut off the adhesive on the areas as shown in the illustration but leave the adhesive where the stud bolts exist.
f. Pass piano wire through as shown in the illustration, and cut off the adhesive on the part adhered to the stud bolts.
g. Remove the glass.
NOTE: Leave as much of the adhesive on the body as possible when removing the glass.
INSTALLATION
1. Fix type, Slide type, Power slide type:
CLEAN AND SHAPE CONTACT SURFACE OF BODY
a. Using a knife, cut away any rough adhesive on the contact surface of the body to shape the surface.
HINT: Leave as much of the adhesive on the body as possible.
b. Clean the contact surface of the body with a piece of shop rag saturated with cleaner.
2. Fix type, Slide type, Power slide type:
POSITION GLASS
a. Place the glass in the correct position.
b. Check that the whole contact surface of the glass rim is perfectly even.
c. Place reference marks on the glass and body.
d. Remove the glass.
3. Fix type, Slide type, Power slide type:
COAT CONTACT SURFACE OF BODY WITH PRIMER M
Using a brush, coat the exposed part of the body with Primer M.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not apply too much Primer M.
- Throw away any leftover Primer M.
4. Fixed type:
COAT CONTACT SURFACE OF GLASS WITH PRIMER "G"
Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
HINT: If the area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.
NOTE:
- Allow the primer coating for 3 minutes or more.
- Throw away leftover Primer G.
5. Slide type, Power slide type:
COAT CONTACT SURFACE OF GLASS WITH PRIMER G
Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
HINT: If the area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.
NOTE:
- Allow the primer coating for 3 minutes or more.
- Throw away leftover Primer G.
6. Fixed type:
APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Adhesive: Part No. 08850-00801 or equivalent
HINT: After cutting off the tip, use all adhesive within the time described in the table.
b. Load the cartridge into a sealer gun.
c. Coat the glass with adhesive, as shown in the illustration.
7. Slide type, Power slide type:
APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT: After cutting off the tip, use all adhesive within the time described in the table.
b. Load the cartridge into a sealer gun.
c. Coat the glass with adhesive, as shown in the illustration.
8. Fix type, Slide type, Power slide type:
INSTALL BACK WINDOW GLASS
a. Position the glass so that the reference marks are aligned, and press it in gently along the rim.
b. Using a spatula, apply adhesive on the glass rim.
c. Use a scraper to remove any excess or protruding adhesive.
HINT: Confirm that the moulding is attached to the body panel as shown in the illustration.
d. Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens.
NOTE: Take care not to drive the vehicle during the time described in the table.
9. INSPECT FOR LEAK AND REPAIR
NOTE: Conduct a leak test after the adhesive has completely hardened.
Adhesive: Part No. 08833-00030 or equivalent
10. Power vertical type:
INSTALL BACK WINDOW MOULDING
a. Using a hand riveter or an air riveter, install the 14 drive pulley assemblies.
NOTE: Do not prize the riveter. The riveter will be damaged and the mandrel will bend.
- Do not tilt the riveter when fastening the rivet to the item(s) as this will cause the rivet to be loose.
- Do not have any space between the rivet head and the item(s). The rivet head must be completely flat against the item(s).
Do not have any space between the items. Firmly hold together the two items while installing the rivet.
b. Install the 2 clips.
c. Install the bracket LH and RH with the 8 bolts.
11. Power vertical type:
INSTALL BACK DOOR WINDOW REGULATOR ASSEMBLY
a. Apply MP grease to the sliding and rotating parts of the window regulator assembly.
NOTE: Do not apply grease to the spring of the window regulator assembly.
b. Install the window regulator assembly with the 7 bolts.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
c. Connect the window regulator connector.
NOTE: Be careful not to drop and deform the window regulator assembly.
12. Power vertical type:
INSTALL BACK WINDOW GLASS
a. Install the back window glass to the window regulator assembly with the 4 bolts..
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
NOTE: Do not damage the back window glass sub-assembly.
HINT: Insert a shop rag inside the door panel to prevent the back window glass from being scratched.
b. Connect the defogger connector.
13. Power vertical type:
INSTALL WEATHERSTRIP INNER
Install the back window glass to the window regulator assembly.
14. Power vertical type:
INSTALL WEATHERSTRIP OUTER
Install the weatherstrip as shown in the illustration.
15. Power vertical type:
INSTALL SERVICE HOLE COVER
a. Install the cover with the 2 clips.
NOTE: Be careful not to drop and deform the cover as this may cause deformation.
b. Install the cover to the body.
c. Install the 12 bolts.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
16. Power slide type:
INSTALL BACK WINDOW REGULATOR ASSEMBLY
a. Install the back window regulator assembly with the 7 nuts.
Torque: 5.5 N.m (54 kgf.cm, 49 in.lbf)
b. Install the back door glass channel cover.
c. Install the 4 clips and 2 back panel silencer pads.
d. Install the tether anchor brackets with the 2 bolts.
Torque: 20 N.m (200 kgf.cm, 15 ft.lbf)
17. Standard cab:
Access cab (Standard body type):
Access cab (Wide body type):
INSTALL REAR PART OF ROOF HEADLINING
a. Standard cab:
Install the rear part of the roof headlining with the 2 clips.
b. Access cab:
Install the rear part of the roof headlining with the 3 clips.
18. Double cab:
INSTALL QUARTER TRIMS UPPER
19. Double cab:
INSTALL QUARTER TRIMS LOWER
20. INSTALL QUARTER TRIMS
21. Standard cab:
INSTALL BACK PANEL UPPER GARNISH
22. Standard cab:
INSTALL COAT HOOK
23. INSTALL ROOM LIGHT
24. Access cab (Standard body type):
Access cab (Wide body type):
INSTALL ROOF SIDE RAIL GARNISHES
25. Standard cab:
INSTALL FRONT PILLAR GARNISHES
26. INSTALL ASSIST GRIPS
27. Double cab:
INSTALL BACK PANEL TRIM
28. Access cab (Standard body type),
Access cab (Wide body type):
INSTALL ACCESS DOOR SCUFF PLATES
29. Standard cab:
INSTALL FRONT DOOR SCUFF PLATES
30. Access cab (Standard body type),
Access cab (Wide body type):
INSTALL REAR SEAT
31. Double cab:
UNFOLD REAR SEAT
CAUTION: When returning the seat, make sure the seat is securely locked by pushing forward and rearward on the top of the seatback or by trying to pull up the edge of the bottom cushion. Failure to do so will cause the seat belt from operating improperly.