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Overhaul - Part 4

OVERHAUL (Continued)

121. INSTALL INSTRUMENT SIDE PANEL RH
122. INSTALL INSTRUMENT COVER SUB-ASSEMBLY LOWER
123. INSTALL INSTRUMENT PANEL LOWER LH
124. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER RH
125. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
126. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER
127. INSTALL COMBINATION METER ASSEMBLY
128. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
129. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER NO.1
130. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
131. INSTALL RADIO RECEIVER ASSEMBLY W/ BRACKET
132. INSTALL AIR CONDITIONING CONTROL ASSEMBLY
133. INSTALL CONSOLE BOX FRONT (MANUAL TRANSMISSION, BENCH SEAT TYPE)
134. INSTALL CONSOLE BOX FRONT (AUTOMATIC TRANSMISSION, BENCH SEAT TYPE)
135. INSTALL CONSOLE BOX FRONT (AUTOMATIC TRANSMISSION, SEPARATE SEAT TYPE)
136. INSTALL CONSOLE BOX FRONT (AUTOMATIC TRANSMISSION, SEPARATE SEAT TYPE)
137. INSTALL INSTRUMENT PANEL CUP HOLDER TRAY (AUTOMATIC TRANSMISSION, SEPARATE SEAT TYPE)
138. INSTALL CONSOLE BOX ASSEMBLY REAR (SEPARATE SEAT TYPE)
139. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY (MANUAL TRANSMISSION, SEPARATE SEAT TYPE)
140. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY (AUTOMATIC TRANSMISSION,SEPARATE SEAT TYPE)
141. INSTALL INSTRUMENT PANEL HOLE COVER (LEVER TYPE PARKING BRAKE)
142. INSTALL INSTRUMENT PANEL UNDER TRAY (PEDAL TYPE PARKING BRAKE)
143. INSTALL FRONT PILLAR GARNISH LH
144. INSTALL FRONT PILLAR GARNISH RH
145. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
146. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
147. INSTALL COWL SIDE TRIM BOARD LH
148. INSTALL COWL SIDE TRIM BOARD RH
149. INSTALL FRONT DOOR SCUFF PLATE LH
150. INSTALL FRONT DOOR SCUFF PLATE RH
151. INSTALL FRONT FLOOR FOOTREST
152. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY
153. INSTALL SPIRAL CABLE SUB-ASSEMBLY
154. INSTALL STEERING COLUMN COVER UPP
155. INSTALL STEERING COLUMN COVER LWR
156. INSTALL STEERING WHEEL ASSEMBLY
157. INSTALL HORN BUTTON ASSEMBLY
158. INSTALL STEERING WHEEL COVER LOWER NO.3
159. INSTALL STEERING WHEEL COVER LOWER NO.2
160. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
161. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
162. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
163. INSTALL FR WIPER ARM RH
164. INSTALL FR WIPER ARM LH
165. INSTALL FRONT WIPER ARM HEAD CAP




166. INSTALL HEATER WATER OUTLET HOSE (2TR-FE ENGINE TYPE)
a. Install the heater water outlet hose onto the heater unit.

NOTE: Make sure that the hose clip and mark are at the correct angle when installing.




167. INSTALL HEATER WATER OUTLET HOSE (1GR-FE ENGINE TYPE)
a. Install the heater water outlet hose onto the heater unit.

NOTE: Make sure that the hose clip and mark are at the correct angle when installing.




168. INSTALL HEATER WATER INLET HOSE (2TR-FE ENGINE TYPE)
a. Install the heater water outlet hose onto the heater unit.

NOTE: Make sure that the hose clip and mark are at the correct angle when installing.




169. INSTALL HEATER WATER INLET HOSE (1GR-FE ENGINE TYPE)
a. Install the heater water outlet hose onto the heater unit.

NOTE: Make sure that the hose clip and mark are at the correct angle when installing.




170. INSTALL AIR CONDITIONING TUBE ASSEMBLY
a. Apply compressor oil to 2 new O-rings and install them onto the hose.

Compressor oil: RL-897 or equivalent

b. Install the air conditioner tube and piping clamp.

HINT: Check that the claw of the piping clamp is correctly fitted.




c. Install the bracket with the bolt and 2 clamps.

Torque: 7.5 N.m (76 kgf.cm, 66 in.lbf)




171. INSTALL SUCTION HOSE SUB-ASSEMBLY
a. Apply compressor oil to 2 new O-rings and install them onto the pipe.

Compressor oil: RL-897 or equivalent

b. Install the suction hose and piping clamp.

HINT: Check that the claws of the piping clamp are correctly fitted.







c. Install the bracket with the 2 bolts.

Torque: 7.5 N.m (76 kgf.cm, 66 in.lbf)

172. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque: 3.9 N.m (40 kgf.cm, 35 in.lbf)

173. ADD ENGINE COOLANT
174. CHECK FOR ENGINE COOLANT LEAKAGE
175. CHARGE REFRIGERANT

Specified amount: 600 ± 30 g (21.16 ± 1.06 oz.)

SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050,07117-88060, 07117-88070, 07117-88080), 07117-48130, 07117-48140

176. WARM UP ENGINE
177. CHECK FOR REFRIGERANT LEAKAGE
178. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
179. INSPECT SRS WARNING LIGHT