Replacement

RADIATOR ASSEMBLY (2TR-FE)








COMPONENTS

REPLACEMENT
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (PRE RUNNER AND 4WD TYPE)
a. Remove the 4 bolts, then remove the engine under cover No.1.
3. DRAIN ENGINE COOLANT





4. REMOVE RADIATOR SUPPORT TO FRAME SEAL LH
a. Disengage the 9 clips, then remove the radiator support to frame seal LH.





5. REMOVE FAN SHROUD
a. Loosen the 4 nuts shown in the illustration.
b. Remove the fan and generator V belt.





c. Disconnect the radiator reserve tank hose from the radiator.





d. Disconnect the oil cooler inlet and outlet hoses from the fan shroud. (AUTOMATIC TRANSMISSION)





e. Remove the 2 bolts shown in the illustration.





f. Remove the 4 nuts, then remove the fan shroud and fan with fluid coupling together.

NOTICE: Make sure that the fan shroud and fan with fluid coupling do not make any contact with the radiator when they are removed.





g. Remove the fan pulley.





6. REMOVE RADIATOR ASSEMBLY
a. Disconnect the radiator hose inlet.





b. Disconnect the radiator hose No.2.





c. Disconnect the oil cooler inlet and outlet hoses. (AUTOMATIC TRANSMISSION)





d. Remove the 4 bolts, then remove the radiator.





7. INSTALL RADIATOR ASSEMBLY
a. Install the radiator with the 4 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)
b. Connect the oil cooler inlet and outlet hoses. (AUTOMATIC TRANSMISSION)





c. Connect the radiator hose NO.2.





d. Connect the radiator hose inlet.





8. INSTALL FAN SHROUD
a. Install the fan pulley.





b. Install the fan shroud and fan with fluid coupling together.

NOTICE: Make sure that the fan shroud and fan with fluid coupling do not make any contact with the radiator when they are installed.

c. Provisionally install the fan with fluid coupling with the 4 nuts.





d. Install the 2 bolts shown in the illustration.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)





e. Connect the oil cooler inlet and outlet hoses to the fan shroud. (AUTOMATIC TRANSMISSION)





f. Connect the radiator reserve tank hose to the radiator.
g. Install the fan generator V belt.





h. Tighten the 4 nuts shown in the illustration.
Torque: 25 Nm (255 kgf-cm, 18 ft. lbs.)





9. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH
a. Install the radiator support to frame seal LH with the 9 clips.
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 Nm (40 kgf-cm, 35 inch lbs.)
11. ADD ENGINE COOLANT
12. CHECK FOR ENGINE COOLANT LEAKAGE
13. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (PRE RUNNER AND 4WD TYPE)
a. Install the engine under cover No.1 with the 4 bolts.
Torque: 30 Nm (306 kgf-cm, 22 ft. lbs.)