Brake Actuator Assembly (W/ VSC)

BRAKE ACTUATOR ASSEMBLY (W/ VSC)
REPLACEMENT
1. DRAIN BRAKE FLUID

NOTICE: Wash the brake fluid off immediately if it attaches to any painted surface.

2. REMOVE AIR CLEANER ASSEMBLY WITH HOSE





3. REMOVE BRAKE ACTUATOR WITH BRACKET
a. Release the latch of the brake actuator connector to disconnect the connector.
b. Using SST, disconnect the brake tubes from the brake actuator.
SST 09023-00101





c. Use tags or make a memo to identify the place to reconnect.





d. Remove the 3 bolts and brake actuator assembly.
4. REMOVE BRAKE ACTUATOR ASSEMBLY
a. Remove the 2 nuts and brake actuator assembly from the brake actuator bracket.
5. INSTALL BRAKE ACTUATOR ASSEMBLY
a. Install the brake actuator assembly with the 2 nuts to the brake actuator bracket.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





6. INSTALL BRAKE ACTUATOR WITH BRACKET
a. Install the 3 bolts with the brake actuator assembly.
Torque: 20 Nm (199 kgf-cm, 14 ft. lbs.)





b. Using SST, connect each brake line to the correct position of brake actuator, as shown in the illustration.
SST 09023-00101
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
c. Connect the brake actuator connector.
7. INSTALL AIR CLEANER ASSEMBLY WITH HOSE
8. FILL RESERVOIR WITH BRAKE FLUID
9. BLEED MASTER CYLINDER
SST 09023-00101
10. BLEED BRAKE LINE
11. CHECK FLUID LEVEL IN RESERVOIR
12. CHECK BRAKE FLUID LEAKAGE
13. CHECK BRAKE ACTUATOR WITH TOYOTA HAND-HELD TESTER