Quarter Window Glass: Service and Repair
REMOVAL1. w/ Rear No. 2 seat:
REMOVE REAR NO. 2 SEAT
2. REMOVE REAR DOOR SCUFF PLATE
a. Remove the 3 screws.
b. Using a screwdriver, remove the rear door scuff plate.
HINT: Tape the screwdriver tip before use.
3. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP
4. REMOVE DOME LIGHT
a. Using a screwdriver, remove the lens.
HINT: Tape the screwdriver tip before use.
b. Remove the 2 screws and dome light, then disconnect the connector.
5. REMOVE REAR TRIM COVER
Using a screwdriver, remove the rear trim cover.
HINT: Tape the screwdriver tip before use.
6. REMOVE REAR TRIM
Using a screwdriver, remove the rear trim.
HINT: Tape the screwdriver tip before use.
7. REMOVE REAR FLOOR MAT SUPPORT PLATE
8. w/o Rear No. 2 seat:
REMOVE QUARTER TRIM HOLE COVER
Using a screwdriver, remove the quarter trim hole cover.
HINT: Tape the screwdriver tip before use.
9. w/ Rear No. 2 seat:
REMOVE QUARTER TRIM UPPER BELT HOLE COVER
Using a screwdriver, remove the quarter trim upper belt hole cover.
HINT: Tape the screwdriver tip before use.
10. REMOVE QUARTER TRIM PANEL
a. w/o Tonneau cover:
Using a screwdriver, remove the 2 No. 1 tonneau cover holder caps.
HINT: Tape the screwdriver tip before use.
b. Remove the 2 package holder net hooks.
c. Remove the rear No. 1 seat outer belt floor anchor.
d. Remove the 3 bolts, clip and quarter trim panel, then disconnect the connector.
11. w/ Rear No. 2 seat:
REMOVE REAR NO. 2 SEAT OUTER BELT SHOULDER ANCHOR
12. REMOVE NO. 2 REAR WINDOW SIDE GARNISH
Remove the 2 clips and No. 2 rear window side garnish.
13. REMOVE REAR NO. 1 SEAT OUTER BELT SHOULDER ANCHOR
a. Using a screwdriver, remove the anchor cap.
HINT: Tape the screwdriver tip before use.
b. Remove the rear No. 1 seat outer belt shoulder anchor.
14. REMOVE REAR WINDOW SIDE GARNISH
Remove the rear window side garnish.
15. REMOVE QUARTER WINDOW GLASS
a. w/ Glass antenna:
Disconnect the connectors from the glass antenna terminals.
b. Push a piano wire through from the interior.
c. Tie both wire ends to wooden blocks or similar objects.
HINT: Apply protective tape to the outer surface to keep the surface from being scratched.
NOTE: When separating the glass, take care not to damage the paint and interior.
d. Cut the adhesive by pulling the piano wire around it.
HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.
e. Push the piano wire through as shown in the illustration, cut off the adhered part to the clips.
f. Remove the glass.
NOTE: Leave as much of the adhesive on the body as possible when cutting off the glass.
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
a. Using a knife, cut away any rough areas on the body.
HINT: Leave the adhesive on the body as much as possible.
b. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
HINT: Even if all the adhesive has been removed, clean the body.
2. CLEAN CONTACT SURFACE OF NEW GLASS
Using a cleaner, clean the contact surface around the entire glass rim.
NOTE: Do not touch the glass face after cleaning it.
3. INSTALL NEW DAMS
Install new dams with adhesive tape as shown in the illustration.
A: 5.1 mm (0.201 in.)
B: 7.2 mm (0.283 in.)
4. COAT CONTACT SURFACE OF BODY WITH PRIMER "M"
Using a brush, coat Primer M to the exposed part of body on the vehicle side.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not coat Primer M to the adhesive.
- Do not keep any of the opened Primer M for later use.
5. COAT CONTACT SURFACE OF GLASS WITH PRIMER "G"
a. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
b. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
6. APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent.
HINT: After cutting off the tip, use all adhesive within the time described in the table.
b. Load the cartridge into the sealer gun.
c. Coat the glass with adhesive as shown in the illustration.
Adhesive height: 13.5 mm (0.531 in.)
Adhesive width: 8.0 mm (0.315 in.)
7. INSTALL GLASS
a. Install the glass to the body.
b. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
NOTE: Take care not to drive the vehicle during the time described in the table.
8. INSPECT FOR LEAK AND REPAIR
a. Conduct a leak test after the hardening time has elapsed.
b. Seal any leak with sealant.
Part No. 08833-00030 or equivalent
9. INSTALL REAR WINDOW SIDE GARNISH
10. INSTALL REAR No. 1 SEAT OUTER BELT SHOULDER ANCHOR
Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
11. INSTALL No. 2 REAR WINDOW SIDE GARNISH
12. w/ Rear No. 2 seat:
INSTALL REAR No. 2 SEAT OUTER BELT SHOULDER ANCHOR
Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
13. INSTALL QUARTER TRIM PANEL
14. INSTALL REAR No. 1 SEAT OUTER BELT FLOOR ANCHOR
Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
15. w/ Rear No. 2 seat:
INSTALL QUARTER TRIM UPPER BELT HOLE COVER
16. w/o Rear No. 2 seat:
INSTALL QUARTER TRIM HOLE COVER
17. INSTALL REAR FLOOR MAT SUPPORT PLATE
18. INSTALL REAR TRIM
19. INSTALL REAR TRIM COVER
20. INSTALL DOME LIGHT
21. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP
22. INSTALL REAR DOOR SCUFF PLATE
23. w/ Rear No. 2 seat:
INSTALL REAR No. 2 SEAT