Removal and Installation

Generator Part 1:

Generator Part 2:

REMOVAL

1. REMOVE ENGINE UNDER COVER
2. REMOVE THROTTLE BODY COVER
3. DISCONNECT CABLE FROM NEGATIVE (-) BATTERY TERMINAL
4. DISCONNECT INTAKE AIR CONNECTOR FROM THROTTLE BODY




5. REMOVE DRIVE BELT
Loosen the belt tension by turning the belt tensioner counterclockwise, and remove the drive belt.

HINT: The pulley bolt for the belt tensioner has a left hand thread.

6. REMOVE PS VANE PUMP FROM ENGINE
7. REMOVE GENERATOR
a. Disconnect the generator connector.
b. Remove the terminal cap and nut, and disconnect the generator wire.
c. Disconnect the wire clamp from the cord clip on the generator.
d. Remove the bolt, the 2 nuts and the generator.

INSTALLATION

1. INSTALL GENERATOR
a. Install the generator with the bolt and the 2 nuts.

Torque:
Bolt: 39 N.m (400 kgf.cm, 29 ft.lbf)
Nut 10 mm: 39 N.m (400 kgf.cm, 29 ft.lbf)
Nut 8 mm: 15.5 N.m (158 kgf.cm, 11ft.lbf)

b. Connect the generator connector.
c. Connect the generator wire with the nut.

Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)

d. Install the terminal cap.
e. Install the wire clamp to the cord clip on the generator.

2. INSTALL PS VANE PUMP




3. INSTALL DRIVE BELT
Install the belt by turning the belt tensioner counterclockwise.

HINT: The pulley bolt for the belt tensioner has a left - hand thread.

4. CONNECT INTAKE AIR CONNECTOR TO THROTTLE BODY
5. PERFORM ON-VEHICLE INSPECTION
6. INSTALL THROTTLE BODY COVER
7. INSTALL ENGINE UNDER COVER
8. CONNECT CABLE TO NEGATIVE (-) BATTERY TERMINAL
9. PERFORM INITIALIZATION
Some system need initialization when disconnecting the cable from the battery terminal.