Fuel Return Line: Service and Repair
REMOVAL & INSTALLATIONREMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE
2. REMOVE SPARE TIRE
3. DISCONNECT FUEL PUMP CONNECTOR
4. REMOVE FUEL TANK PROTECTOR
Remove the 2 bolts, 2 nuts and fuel tank protector.
5. DISCONNECT FUEL MAIN TUBE AND RETURN TUBE
6. DISCONNECT FUEL TANK VENT HOSE
a. Push the connector deep into the charcoal canister to release the locking tab.
b. Pinch portion A.
c. Pull out the connector.
7. DISCONNECT INLET HOSE AND BREATHER HOSE
a. Loosen the hose clamp bolt and disconnect the fuel inlet hose from the fuel filler pipe.
b. Disconnect the breather tube.
8. REMOVE FUEL TANK ASSEMBLY
a. Set up a transmission jack under the fuel tank.
b. Remove the 2 bolts and disconnect the 2 fuel tank bands from the fuel tank.
c. Operate the transmission jack and remove the fuel tank.
9. REMOVE FUEL PUMP ASSEMBLY
INSTALLATION
1. INSTALL FUEL PUMP ASSEMBLY
2. INSTALL FUEL TANK ASSEMBLY
a. Set up the fuel tank to the transmission jack.
b. Operate the transmission jack and install the fuel tank.
c. Install the 2 fuel tank bands with the 2 bolts.
Torque: 62 N.m (632 kgf.cm, 45 ft.lbf)
3. CONNECT FUEL INLET HOSE AND BREATHER TUBE
a. Connect the fuel inlet hose to the filler pipe and install the clamp.
b. Connect the breather tube.
4. DISCONNECT FUEL TANK VENT HOSE
Connect the fuel tank vent hose to the charcoal canister.
5. CONNECT FUEL MAIN TUBE AND RETURN TUBE
6. INSTALL FUEL TANK PROTECTOR
Install the fuel tank protector with the 2 bolts and 2 nuts.
7. CONNECT FUEL PUMP CONNECTOR
8. CHECK FOR FUEL LEAKS
9. INSTALL SPARE TIRE