Quarter Window Glass: Service and Repair
REMOVALHINT: A bolt without a torque specification is shown in the standard bolt chart.
1. REMOVE REAR SEAT
2. REMOVE REAR FLOOR FINISH PLATE
3. REMOVE REAR DOOR SCUFF PLATE
4. REMOVE DECK SIDE TRIM
a. Remove the bolt and rear seat outer belt floor anchor.
b. Remove the 5 screws.
c. Using a screwdriver, remove the deck side trim.
HINT: Tape the screwdriver tip before use.
d. LH side:
Disconnect the connector.
5. REMOVE ROOF SIDE INNER GARNISH
a. Remove the bolt and rear seat outer belt shoulder anchor.
b. Remove the 3 clips.
c. Using a screwdriver, remove the roof side inner garnish.
HINT: Tape the screwdriver tip before use.
6. REMOVE QUARTER WINDOW GLASS
a. Using a knife, cut off the moulding as shown in the illustration.
NOTE: Do not damage the body with the knife.
b. Remove the remaining moulding.
c. Push a piano wire through between the body and glass from the interior.
d. Tie both wire ends to wooden blocks or similar objects.
HINT: Apply protective tape to the outer surface to keep the surface from being scratched.
NOTE: When separating the glass, take care not to damage the paint and exterior.
e. Cut the adhesive by pulling the piano wire around it.
HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.
f. Push the piano wire through as shown in the illustration, cut off the adhered part to the clips.
g. Remove the glass.
NOTE: Leave the adhesive on the body as much as possible when cutting off the glass.
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL
a. Using a knife, cut away any rough areas on the body.
HINT: Leave the adhesive on the body as much as possible.
b. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
HINT: Even if all the adhesive has been removed, clean the body.
2. CLEAN CONTACT SURFACE OF NEW GLASS
Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.
NOTE: Do not touch the glass face after cleaning it.
3. INSTALL NEW CLIPS
Install 3 new clips to the quarter window glass as shown in the illustration.
4. COAT CONTACT SURFACE OF BODY WITH PRIMER "M"
Using a brush, coat Primer M to the exposed part of body on the vehicle side.
NOTE:
- Allow 3 minutes or more to dry the primer coated surface.
- Do not coat Primer M to the adhesive.
- Do not keep any of the opened Primer M for later use.
5. COAT CONTACT SURFACE OF NEW GLASS WITH PRIMER "G"
a. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
b. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
NOTE:
- Allow 3 minutes or more to dry the primer coated surface.
- Do not keep any of the opened Primer G for later use.
6. APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent.
HINT: After cutting off the tip, use all adhesive within the time described in the table.
b. Load the cartridge into the sealer gun.
c. Coat the new glass with adhesive as shown in the illustration.
Adhesive height: 12.0 mm (0.472 in.)
Adhesive width: 8.0 mm (0.315 in.)
7. INSTALL NEW GLASS
a. Install new glass to the body.
b. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
NOTE: Take care not to drive the vehicle during the time described in the table.
8. INSPECT FOR LEAK AND REPAIR
a. Conduct a leak test after the hardening time has elapsed.
b. Seal any leak with sealant.
Part No. 08833-00030 or equivalent.
9. INSTALL ROOF SIDE INNER GARNISH
a. Install the roof side inner garnish with the 3 clips.
b. Install the rear seat outer belt shoulder anchor with the bolt.
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)
10. INSTALL DECK SIDE TRIM
a. LH side:
Connect the connector.
b. Install the deck side trim with the 5 screws.
c. Install the rear seat outer belt floor anchor with the bolt.
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)
11. INSTALL REAR DOOR SCUFF PLATES
12. INSTALL REAR FLOOR FINISH PLATE
13. INSTALL REAR SEAT