Removal and Installation

COMPONENTS

REMOVAL
1. REMOVE INSTRUMENT PANEL

2. DISCONNECT HEATER CONTROL CABLES

3. REMOVE HEATER CONTROL ASSEMBLY
Remove the 2 screws and pull out the heater control assembly, then disconnect the connector.

INSTALLATION
Installation is in the reverse order of removal

1. AFTER INSTALLATION, INSPECT HEATER CONTROL LEVER OPERATION
Move the control lever and dials left and right check for stiffness and binding the full range of the lever.
If there is stiffness and binding, proceed next step.

2. ADJUST HEATER CONTROL CABLES
a. Set heater control assembly in these conditions:
1. Air inlet control lever in "FRESH" position
2. Mode control lever in "FACE" position
3. Temperature control lever in "Max. WARM" position




b. Adjust the air inlet control cable.
Set the air inlet damper control damper on "FRESH" position,install the control cable and lock the clamp.

HINT: Lock the clamp during lightly pushing the outer cable in the direction shown by arrow.




c. Adjust mode control cable.
Set the air inlet damper control damper on "FACE" position, install the control cable and lock the clamp.

HINT: Lock the clamp during lightly pulling the outer cable in the direction shown by arrow.




d. Adjust air mix control cable.
Set the air inlet damper control damper on "WARM" position, install the control cable and lock the clamp.

HINT: Lock the clamp during lightly pulling the outer cable in the direction shown by arrow.




e. Adjust water valve control cable.
Set the air inlet damper control damper on "WARM" position, install the control cable and lock the clamp.

HINT: Lock the clamp during lightly pulling the outer cable in the direction shown by arrow.