Part 3
51. INSTALL APPLY PIPE
a. Using a plastic hammer, install the apply pipe.
NOTICE: Be careful not to bend or damage the pipe.
b. Install the apply pipe bracket with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
52. INSTALL TRANSAXLE HOUSING
a. Remove any packing material and be careful not to get oil on the contacting surfaces of the transaxle housing or transaxle case.
b. Apply FIPG to the transaxle housing.
FIPG: Part No.08826 - 00090, THREE BOND 1281 or equivalent
c. Apply sealant to the 35 mm bolt threads.
Sealant: Part No.08833 - 00090, adhesive 1131, or equivalent
d. Install the bolts.
Torque: 30 Nm (306 kgf-cm, 22 ft. lbs.)
HINT: Each bolt length (mm) is indicated in the illustration.
Bolt length: 30 mm (1.18 inch.) 35 mm (1.38 inch.)
53. CHECK PRELOAD OF DIFFERENTIAL SIDE BEARING
54. INSTALL OIL PUMP INTO CASE
a. Coat a new O-ring with ATF, and install it to pump body.
b. Place the oil pump through the input shaft, and align the bolt holes of the pump body with the transaxle case.
c. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings on the stator shaft through the direct clutch drum.
NOTICE: Do not push on the oil pump strongly, or the oil seal ring will stick to the direct clutch drum.
d. Install the 6 bolts.
Torque: 25 Nm (255 kgf-cm, 18 ft. lbs.)
55. MEASURE THRUST PLAY OF INPUT SHAFT
Measure the thrust play in axial direction.
Thrust play: 0.3 - 0.9 mm (0.012 - 0.035 inch.)
If the play is not as specified, select and replace the race for the end of the stator shaft.
HINT: There are 2 different thicknesses or races, if necessary, select one of them.
Race thickness:
0.8 mm (0.031 inch.)
1.4 mm (0.055 inch.)
56. CHECK INPUT SHAFT ROTATION
Make sure that the input shaft rotates smoothly.
57. INSTALL ACCUMULATOR PISTONS AND SPRINGS
a. Coat new O-rings with ATF, and install them to the pistons.
b. Install the pistons and springs to the case.
58. INSTALL NEW 2ND BRAKE APPLY GASKET
59. INSTALL CHECK BALL BODY
Install the check ball body and spring.
60. INSTALL THROTTLE CABLE
61. INSTALL SOLENOID WIRE
62. INSTALL VALVE BODY
a. Install the connecting rod to the manual valve.
b. Using a needle-pliers, install the E-ring to the connecting rod.
c. Install the manual valve to the valve body.
d. Connect the connecting rod to the manual valve lever.
e. Connect the throttle cable to the cam.
f. Install the 17 bolts.
HINT: Each bolt length (mm) is indicated in the illustration.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)
Bolt length:
20 mm (0.79 inch.)
28 mm (1.10 inch.)
50 mm (1.97 inch.)
g. Install the wire retainer with the bolt.
Torque: 6.4 Nm (65 kgf-cm, 56 inch lbs.)
63. INSTALL MANUAL DETENT SPRING
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)
64. CONNECT 3 SOLENOID CONNECTORS
65. INSTALL OIL STRAINER
5Ga. Install a new gasket to the oil strainer.
b. Install the oil strainer with the 3 bolts.
HINT: Each bolt length (mm) is indicated in the illustration.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.) Bolt length: 12 mm (0.47 inch.) 20 mm (0.79 inch.)
66. INSTALL 2 MAGNETS IN OIL PAN
67. INSTALL OIL PAN
a. Install a new gasket to the oil pan and install them to the transaxle.
b. Tighten the 18 bolts.
Torque: 5.2 Nm (54 kgf-cm, 47inch lbs.)
68. INSTALL THROTTLE CABLE RETAINING BOLT
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
69. INSTALL SOLENOID WIRE RETAINING BOLT
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
70. INSTALL UNION
a. Install new O-rings to each union.
b. Install the unions to the transaxle case.
Torque: 30 Nm (306 kgf-cm, 22 ft. lbs.)
71. INSTALL PARK/NEUTRAL POSITION SWITCH
a. Install the park/neutral position switch to the manual valve shaft.
b. Place a new locking plate and tighten the nut.
Torque: 12 Nm (125 kgf-cm, 9 ft. lbs.)
c. Temporarily install the 2 bolts.
d. Temporarily install the manual shift lever.
e. Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
f. Remove the manual shift lever.
g. Align the groove and neutral basic line.
h. Install and tighten the 2 bolts.
Torque: 5.3 Nm (54 kgf-cm, 49 ft. lbs.)
i. Using a screwdriver, stake the nut with the nut stopper.
72. INSTALL MANUAL SHIFT LEVER
73. INSTALL FILLER PIPE AND TRANSAXLE DIPSTICK
74. INSTALL 2 OIL COOLER PIPES
75. INSTALL BREATHER HOSE