Installation

INSTALLATION
1. INSTALL ENGINE ASSEMBLY IN VEHICLE





a. Attach the engine hoist chain to the engine hangers.
b. Lower the engine assembly into the engine compartment.





c. Keep the engine level, and align the RH and LH mountings and body mountings.
d. Attach the RH and LH mounting insulators to the body mountings, and temporarily install the 4 bolts and nuts.
e. Remove the engine chain hoist from the engine.
f. Remove the 2 bolts and engine hanger No.2.
g. (w/ A/C): Install the bolt, and connect the A/C compressor wire.
2. TIGHTEN RH AND LH ENGINE MOUNTING INSULATOR BOLTS AND NUTS





Tighten the 4 bolts and nuts holding the mounting insulators to the body mountings.

Torque: 38 Nm (28 ft. lbs.)

3. CONNECT ENGINE WIRE TO CABIN
a. Push in the engine wire through the cowl panel.
b. Install the 2 nuts.
c. Install the bolt and bracket.
d. Connect the engine wire clamp.
e. Connect these wire, connectors and clamps:
- Ground strap
- Igniter connector
- Vacuum Switching Valve (VSV) connector for Evaporative Emission (EVAP)
- Vapor pressure sensor connector and clamp
- VSV connector for vapor pressure sensor and clamp
f. Connect 4 connectors to the Engine Control Module (ECM).
g. Connect 2 cassette connectors.
h. Install the ECM with the 2 bolts.
i. Install these parts:
- Lower finish No.2 panel
- Glove compartment door
4. CONNECT GENERATOR WIRE
5. CONNECT STARTER WIRE AND CONNECTORS
a. Connect the 3 starter wire clamps and connector
b. Install the 2 nuts, and connect the positive (+) terminal cable to battery.
c. Install the bolt, and connect the ground strap
d. Install the nut, and connect wire to Relay Block No.2.
6. CONNECT HOSE
Connect these hoses:
- Fuel return hose
- Fuel inlet hose
- Brake booster vacuum hose
- EVAP hose
- Automatic Disconnecting Differential (A.D.D.) Vacuum hose
7. CONNECT HEATER HOSES
8. INSTALL FAN WITH FLUID COUPLING AND FAN PULLEYS
9. INSTALL AIR CLEANER ASSEMBLY
10. INSTALL RADIATOR ASSEMBLY
11. FILL WITH ENGINE OIL
12. FILL WITH ENGINE COOLANT
13. INSTALL ENGINE UNDER COVER
14. INSTALL TRANSMISSION
15. INSTALL HOOD
16. PERFORM ROAD TEST
Check for abnormal noise, shock, slippage, correct shift points and smooth operation.
17. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS