Disassembly and Assembly

COMPONENTS FOR DISASSEMBLY AND ASSEMBLY

DISTRIBUTOR DISASSEMBLY

1. REMOVE ROTOR
2. REMOVE IGNITION COIL DUST COVER
(a) Remove the dust cover.
(b) Remove the dust proof packing.
3. REMOVE IGNITION COIL





(a) Remove the 2 nuts and disconnect the 3 wires from the ignition coil terminals.





(b) Remove the 4 screws and ignition coil.





4. REMOVE SIGNAL GENERATOR (PICKUP COIL)
Remove the 2 screws and signal generator (pickup coil) from the distributor housing.





5. REMOVE CONDENSER
Remove the screw and condenser

DISTRIBUTOR ASSEMBLY

1. INSTALL CONDENSER
Install the condenser with the screw.
2. INSTALL SIGNAL GENERATOR (PICKUP COIL)
(a) Install the signal generator (pickup coil) to the distributor housing.
(b) Align the rotor tooth with the pickup coil and temporarily install the 2 screws.





(c) Using a thickness gauge, set the air gap and tighten the 2 screws.

Air gap: 0.2 - 0.4 mm (0.008 - 0.016 in.)

NOTICE: Be sure that the wires do not contact with the signal rotor.

3. INSTALL IGNITION COIL
(a) Remove any old packing (FIPG) material.





(b) Apply seal packing to the ignition coil installing surface of the housing as shown in the illustration.

Seal packing: Part No. 08826-00080 or equivalent

(c) Install the ignition coil with the 4 screws.





(d) Connect the 3 wires to the ignition coil terminals with the 2 nuts as shown in the illustration.

NOTICE:





- When connecting the wires to the ignition coil, insert the wire properly into the groove on the side of the ignition coil.
- Be sure the wires do not contact with signal rotor or distributor housing.

4. INSTALL IGNITION COIL DUST COVER
(a) Install a new dust proof packing to the distributor housing.
(b) Install the dust cover.
5. INSTALL ROTOR