Disassembly and Assembly

COMPONENTS FOR DISASSEMBLY AND ASSEMBLY

DISTRIBUTOR DISASSEMBLY





1. REMOVE ROTOR
2. REMOVE IGNITION COIL DUST COVER
(a) Remove the dust cover.
(b) Remove the dust proof packing.

ASSEMBLY HINT: Use new dust proof packing.

3. REMOVE IGNITION COIL





(a) Remove the 2 nuts, and disconnect the 3 wires from the ignition coil terminals.





ASSEMBLY NOTICE:
- When connecting the wires to the ignition coil, insert the wire properly into the groove found on the side of the ignition coil.
- Be sure the wires do not contact with signal rotor or distributor housing.





(b) Remove the 4 screws and ignition coil.





ASSEMBLY NOTICE: Apply seal packing to the ignition coil installing surface of the housing as shown in the illustration.

Seal packing:
Part No. 08826-00080 or equivalent

4. REMOVE SIGNAL GENERATOR (PICKUP COIL)





(a) Remove the 2 screws.

ASSEMBLY NOTICE: Be sure that the wires do not con- tact with the signal rotor.





ASSEMBLY NOTICE:
- Align the rotor tooth with the pickup coil.
- Using a thickness gauge, set the air gap and tighten 2 screws.

Air gap: 0.2 - 0.4 mm (0.008 - 0.016 in.)





(b) Remove the signal generator (pickup coil) from the distributor housing.





5. REMOVE CONDENSER Remove the screw and condenser.

DISTRIBUTOR ASSEMBLY

ASSEMBLY HINT: Assembly is in the reverse order of disassembly.