Part 2

COMPONENT PARTS REMOVAL - SEPARATING BASIC SUBASSEMBLY (continued)





31. REMOVE FRONT PLANETARY RING GEAR
a. Remove the front planetary ring gear.
b. Remove the 2 races from the planetary gear.

32. REMOVE FRONT PLANETARY GEAR





a. Remove the front planetary gear.





b. Remove the 2 bearings and races from the planetary gear.





33. REMOVE SUN GEAR AND SUN GEAR INPUT DRUM
a. Remove the sun gear and sun gear input drum.
b. Remove the thrust washer from sun gear input drum.





34. CHECK OPERATION OF 2ND BRAKE PISTON
Blow compressed air into the case passage and confirm that the piston moves.
If the piston does not move, disassemble and inspect.





35. REMOVE 2ND COAST BRAKE BAND GUIDE
36. REMOVE 2ND BRAKE DRUM





a. Using a screwdriver, remove the snap ring.





b. Remove the 2nd brake drum.





37. REMOVE 2ND BRAKE PISTON RETURN SPRING





38. REMOVE NO.1 ONE-WAY CLUTCH





39. REMOVE PLATES, DISCS AND FLANGE





40. REMOVE 2ND BRAKE DRUM GASKET
41. REMOVE NO.2 ONE-WAY CLUTCH AND REAR PLANETARY GEAR





a. Using a screwdriver, remove the snap ring.





b. Remove the No.2 one-way clutch and rear planetary gear.





c. Remove the thrust washers from the rear planetary gear.





42. REMOVE REAR PLANETARY RING GEAR
a. Remove the rear planetary ring gear.
b. Remove the bearing and 2 races from the ring gear.

43. CHECK 1ST AND REVERSE BRAKE





a. Check the operation of the 1st and reverse brake piston.
Blow compressed air into the case passage and confirm that the piston moves.
If the piston does not move, disassemble and inspect.





b. Using a filler gauge, check the pack clearance of the 1st and reverse brake.

Pack clearance: 1.04 - 2.16 mm (0.041 - 0.085 inch)

44. REMOVE FLANGE, DISCS AND PLATES OF 1ST AND REVERSE BRAKE





a. Using a screwdriver, remove the snap ring.





b. Remove the flange, 6 discs and plates.

45. TURN TRANSAXLE CASE AROUND
46. REMOVE O/D UNIT





a. Remove the 13 bolts.





b. Tap on the circumference of the O/D case with a plastic hammer to remove the O/D case and gasket.





c. Using a screwdriver, remove the O/D case protector.





d. Remove the O/D planetary gear from the transaxle case.





e. Remove the O/D brake drum from the transaxle case.





f. Remove the O/D clutch apply gasket and O/D brake apply gasket.

47. REMOVE 1ST AND REVERSE BRAKE PISTON





a. Remove the piston return spring.
- Place SST, compress the return spring evenly by tightening the bolt gradually.
SST 09350-32014 (09351-32040)
- Using snap ring pliers, remove the snap ring.





- Remove the SST.
- Remove the return spring from the case.





b. Blow compressed air into the passage of the case to remove the piston.

HINT: Hold the piston so it is not slanted and blow with the gun slightly away from the oil hole.





c. If the piston does not pop out with compressed air, use needle-nose pliers to remove it.
d. Remove the 2 0-rings from the piston.





e. Using snap ring pliers, remove the snap ring.





48. REMOVE PARKING LOCK PAWL BRACKET
49. REMOVE MANUAL VALVE SHAFT





a. Using a chisel and hammer, cut the collar.





b. Remove the retaining spring.





c. Using a pin punch and hammer, drive out the pin.





d. Slide out the shaft from the transaxle case and remove the manual valve lever and parking lock rod.





50. REMOVE MANUAL VALVE SHAFT OIL SEAL
Using a screwdriver, remove the oil seal.





51. REMOVE PIN, SPRING AND PARKING LOCK PAWL