After Assembly
1. Install knock sensor.
Using Special Service Tool (SST) Oil Pressure Switch Socket # 09816 - 30010 or equivalent, install the knock sensor.
Torque: 44 Nm (33 ft. lbs.)
2. Install oil cooler and oil filter.
3. Install water pump, water pump cover assembly and generator drive belt adjusting bar.
(a) Install a new O-ring to the water pump cover.
(b) Install the water pump with the 3 bolts. Tighten the bolts in the sequence shown.
Torque: 8.8 Nm (78 inch lbs.)
(c) Install the adjusting bar with the bolt.
Torque: 22 Nm (16 ft. lbs.)
4. Install oil pump and oil pan.
5. Install cylinder head.
6. Install timing belt and pulleys. Service and Repair
7. Install RH engine mounting bracket.
Install the mounting bracket with the 3 bolts.
Torque: 52 Nm (38 ft. lbs.)
8. Install Power Steering (PS) pump bracket.
Install the PS pump bracket with the 3 bolts.
Torque: 43 Nm (32 ft. lbs.)
9. Disconnect engine from engine stand.
10. Install rear end plate.
Install the rear end plate with the bolt.
Torque: 9.3 Nm (82 inch lbs.)
11. M/T: Install flywheel.
(a) Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive: Part No. 08833 - 00070, THREE BOND 1324 or equivalent.
Manual Transmission, Flywheel Bolt Installation:
(b) Install the flywheel on the crankshaft.
(c) Install and uniformly tighten the 8 bolts, in several passes, in the sequence shown.
Torque: 88 Nm (65 ft. lbs.)
Sequence:
12. A/T: Install drive plate. (See procedure in step 11)
Torque: 83 Nm (61 ft. lbs.)