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Removal





1. Remove crankshaft pulley.





(a) Using Special Service Tools (SST) Crankshaft Pulley Holding Tool # 09213-58012 and Companion Flange Holding Tool # 09330-00021 or equivalents, loosen the pulley bolt.
(b) Remove the SST and pulley bolt.





(c) Using SST Puller B Set # 09950-40010 (Hanger 200 # 09951-04020, Slide Arm # 09952-04010, Center Bolt 200 # 09953-04030, Arm 25 # 09954-04010 and Claw No.5 # 09955-04050) or equivalents, remove the crankshaft pulley.
2. Remove LH engine mounting.
(a) Remove the 2 bolts and LH mounting stay.
(b) Remove the 3 bolts and LH mounting.
3. Remove oil pressure switch.
4. Remove engine oil dipstick.
5. Remove No. 2 engine hanger.





Remove the 4 bolts and No. 2 engine hanger.





6. Remove ventilation case.
Remove the 3 bolts, ventilation case and gasket.
7. Remove No. 1 oil dipstick guide.
Remove the No. 1 oil dipstick guide and gasket.
8. Remove crankshaft position sensor.





Remove the 2 bolts and crankshaft position sensor.
9. Remove crankcase.
(a) Remove the 16 bolts and 2 nuts.





(b) Using SST Oil Pan Seal Cutter # 09032-00100 or equivalent and a brass bar, separate the crankcase from the cylinder block.

CAUTION: Be careful not to damage the crankcase flange.

10. Remove No. 2 oil dipstick guide and oil baffle plate.





Remove the 2 bolts, 3 nuts, No. 2 oil dipstick guide and baffle plate.
11. Remove oil filter bracket with oil filter.





(a) Remove the 3 bolts and oil filter bracket.
(b) Remove the O-ring from the timing chain case.
12. Remove timing chain case.





(a) Remove the 3 bolts.





(b) Remove the 12 bolts and 2 nuts.
(c) Using a plastic-faced hammer, tap the chain case and remove the timing chain case and 2 gaskets.
13. Remove No. 1 timing chain and camshaft timing gear.





14. Remove chain slipper and damper.
(a) Remove the bolt and chain slipper.
(b) Remove the 2 bolts and chain damper.
15. Remove oil jet.





Remove the bolt, oil jet and gasket.
16. Remove No. 2 timing chain and idle gear.





(a) Loosen the 2 bolts.
(b) Tighten the bolt (A) while pushing the idle gear chain guide to the left with your finger.





(c) Remove the 2 bolts, and remove the chain and idle gear together.
17. Remove crankshaft timing gear.





NOTE: If the gear cannot be removed by hand, use SST Puller B Set # 09950-40010 (Hanger 150 # 09951-04010, Slide Arm # 09952-04010, Center Bolt 150 # 09953-04020, Arm 25 # 09954-04010 and Claw No.5 # 09955-04050) or equivalents to remove it.