Removal and Installation

Generator:

GENERATOR REMOVAL

1. REMOVE BATTERY AND BATTERY TRAY

2. DISCONNECT POWER STEERING (PS) RESERVOIR TANK







3. REMOVE DRIVE BELTS
a. Loosen the lock bolt, pivot bolt and adjusting bolt.
b. Remove the 2 drive belts.







4. REMOVE GENERATOR
a. Disconnect the generator connector.
b. Remove the rubber cap and nut, and disconnect the generator wire.
c. Disconnect the generator wire clamp from the generator.







d. Remove the lock bolt, bolt, nut and drive belt adjusting bar.
e. Remove the pivot bolt and generator.


GENERATOR INSTALLATION







1. INSTALL GENERATOR
a. Mount generator on the generator bracket with the pivot bolt. Do not tighten the bolt yet.
b. Install the drive belt adjusting bar with the bolt and nut.

Torque: 21 N.m (210 kgf.cm, 15 ft.lbf)

c. Temporarily install the lock bolt.







d. Connect the generator connector.
e. Connect the generator wire with the nut and rubber cap.
f. Connect the generator wire clamp to the generator.

2. INSTALL DRIVE BELTS
a. Install the drive belts.
b. Adjust the drive belt with the adjusting bolt.

c. Tighten the pivot and adjusting lock bolts.

Torque:
Pivot bolt: 59 N.m (600 kgf.cm, 43 ft.lbf)
Lock bolt: 21 N.m (210 kgf.cm, 15 ft.lbf)

3. CONNECT POWER STEERING (PS) RESERVOIR TANK

4. INSTALL BATTERY TRAY AND BATTERY

5. PERFORM ON-VEHICLE INSPECTION
Testing and Inspection