Removal

Air Intake Chamber And Related Parts:

Fuel Rail Assembly:

COMPONENTS FOR REMOVAL

INJECTORS REMOVAL

1. Drain engine coolant.
2. Disconnect cruise control actuator cable.
3. Disconnect accelerator cable.
4. Disconnect throttle cable.
5. Disconnect no. 2 PCV hose.
6. disconnect air cleaner hose.
7. Remove EGR vacuum modulator and valve.




8. Remove bolt holding heater inlet pipe and air intake chamber.




9. Disconnect no. 1 PCV hose.
10. Disconnect vacuum sensing hose.
11. Disconnect no. 2 water bypass hose.
12. Disconnect EVAP hose.
13. Disconnect brake booster hose.




14. Disconnect throttle position sensor connector.
15. Disconnect idle air control valve connector.
16. Disconnect connector for emission control valve set assembly.
17. Disconnect EGR gas temp. sensor connector.




18. Disconnect PS reservoir tank remove the 3 bolts and disconnect the reservoir tank.
19. Remove engine oil dipstick.
20. Disconnect ground strap.




21. Remove intake manifold stay.
Remove the 2 bolts and intake manifold stay.




22. Disconnect vacuum hoses from TVV.
23. Disconnect no. 1 water bypass hose from cylinder head.




24. Remove air intake chamber.
Remove the 6 bolts, 2 nuts, air intake chamber and 2 gaskets.




25. Remove fuel return pipe.
(a) Disconnect the fuel hose from the fuel pressure regulator.
(b) Remove the 2 bolts and fuel return pipe.





26. Remove fuel inlet pipe.
Remove the 2 union bolts, bolt, 4 gaskets and fuel pipe.




27. Remove delivery pipe and injectors.
(a) Disconnect the 6 injector connectors.
(b) Remove the 3 bolts and delivery pipe together with the 6 injectors.

NOTICE: Be careful not to drop the injectors when removing the delivery pipe.

(c) Remove the 6 insulators and 3 spacers from the intake manifold.
(d) Pull out the 6 injectors from the delivery pipe.
(e) Remove the O-ring and grommet from each injector.