Brake Pad: Service and Repair

Front Brake Pad Components:

REPLACEMENT
1. Remove front wheel.





2. Inspect pad lining thickness.





3. Remove these parts:
(a) Clip.
(b) 2 pins.
(c) Anti-rattle spring.
(d) 2 pads.
(e) 4 anti-squeal shims.

CAUTION: The anti-rattle spring can be used again provided that they have sufficient rebound, no deformation, cracks or wear, and have had all rust, dirt and foreign particles cleaned off.

4. Install new pads.

CAUTION: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.

(a) Draw out a small amount of brake fluid from the reservoir.





(b) Press in the pistons with a monkey wrench handle or an equivalent.

NOTE:
- Tape the monkey wrench handle before use.
- Always change the pad on one wheel at a time as there is a possibility of the opposite piston flying out.
- If the piston is difficult to push in, loosen the bleeder plug and push in the piston while letting some brake fluid escape.

(c) Install the anti-squeal shims to new pads.

NOTE: Apply disc brake grease to both sides of the inner anti-squeal shims, see EXPLODED VIEW of system.

(d) Install the 2 pads.

CAUTION: There should be no oil or grease adhering to the friction surfaces of the pads or the disc.

5. Install anti-rattle spring and 2 pins.
6. Install clip.