Gear Shift Lever Front Case Assembly Removal and Installation
Gear Shift Lever Front Case Assembly Removal and InstallationRemoval
1) Dismount transmission assembly.
2) Remove gear shift lever front case assembly (1) from transmission rear case.
Installation
NOTE:
^ Install gear shift lever front case to transmission rear case without using sealant for functional check.
^ Install shift control lever and check to make sure that it shifts smoothly according to shift pattern as shown in the figure.
1) Clean mating surface of both rear case and gear shift lever front case (2), and uniformly apply sealant to lever case as shown in figure by such amount that its section is 1.2 mm (0.047 in.) in diameter, and then mate it with gear shift lever front case.
"A":Sealant 99000-31260 (SUZUKI Bond No.1217G)
2) Install lever case to rear case and then tighten new lever case bolts (1) to specified torque.
Tightening torque
Gear shift lever front case bolt (a): 23 Nm (2.3 kg-m, 17.0 ft. lb.)
3) Connect gear shift shaft (3) of lever case assembly to gear shift control shaft (4) of gear shift control lever rear case assembly referring to figure for proper installing direction of control shaft joint bolt (5).
Tighten control shaft joint nut (6) to specified torque.
Tightening torque
Control shaft joint nut (b): 18 Nm (1.8 kg-m, 13.0 ft. lb.)
4) Remount transmission assembly.