Rear Door Window Glass: Service and Repair
Rear Door Glass Removal and InstallationRear Door Glass Components:
Removal
1. Remove inside handle bezel (1).
2. Remove inside lock knob and door inside pull handle case fitting screw.
3. Remove window regulator handle (if equipped). To remove regulator handle, pull off snap ring by using a cloth as shown in the figure.
4. Remove door trim (1) with inside weather-strip. With inside handle bezel (2) tilted as shown in the figure, turn door trim (1) 90 degrees counterclockwise to remove it. And disconnect power window switch lead wire.
5. Remove door sealing cover.
6. Remove door outer weather-strip (1).
CAUTION: Using a tape-wrapped putty knife (or tape-wrapped screwdriver), pry off weather-strip. Use of an unwrapped tool will cause damage to painting.
7. Remove glass fitting screws (2). Then down door glass (1).
8. Detach rear part of glass run (1) from center sash (2).
9. Remove door center sash (3) (by removing 2 screws (1) with door glass lowered all the way down).
10. When remove partition glass (2), slide to front to remove it.
11. Take out glass.
Installation
Reverse removal sequence to install door glass. However, be careful of the following points.
^ Securely seal door sealing cover (1) with adhesive (2).
^ When weather-strip is hardened, water leak may develop. In such case, replace it with new one.
^ Apply instantaneous adhesive to hatched part "A" between partition glass (2) and partition weather strip (1).
NOTE:
- Horizontal adhesive application range should be in 25 - 35 mm (0.98 - 1.38 in.) from each convex corner of partition glass.
- Do not overflow instantaneous adhesive from edge of partition weather strip (1).
CAUTION: Never use instaneous adhesive eroding rubber.
